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[ Vacuum Component Literature (Mar '09) | 2009 Deposition Sources (Apr '09) | Electron-Beam, Ion-Beam and Magnetron Deposition and Coating Systems (May '09) | Gas Handling Systems and Equipment Including Components, Control, Metrology and Analyzers (Jun '09) | Vacuum Valves, Flanges and Fittings for Processes and Systems (Jul '09) | Thin-Film Deposition Rate Monitoring and Controller (Aug '09) | Vacuum Pump Equipment Supplier (Sep '09) | Leak Detectors (Oct '09) | Chillers/Cryogenics Systems and Heaters for Vacuum Processing Applications (Nov '09) | Vacuum Gauges (Dec '09) | SPECIAL BONUS SECTIONS (Dec '09): More Vacuum Gauges | Vacuum Feedthroughs and Seals | Vacuum Furnaces and Ovens | Vacuum Component Catalogs (Jan '10) | Vacuum Component Literature pt.1 (Feb '10) | Vacuum Component Literature pt.2 (Feb '10) ]


 Article

Vacuum Gauges

 
 Compiled by Terrence Thompson, Contributing Editor
 
 This annual Vacuum Technology & Coating product showcase highlights vacuum gauges used in vacuum-based production, R&D and other applications. When you absolutely depend upon vacuum processes, knowing the precise pressure is essential.
 
 Vacuum gauges determine precisely what vacuum pressure exists in specific applications. The many manufacturers and distributors of vacuum gauges, as well as the technical societies and trade associations addressing vacuum technologies, provide very comprehensive reference materials for potential buyers. There are many excellent books on vacuum topics although few are recent since the fundamentals are well understood by the vacuum gauge suppliers and many of their customers. We encourage you to indulge in the detailed technology descriptions that are available, many free direct from the manufacturers.
 
Many Choices
 
 Why are there so many types and models of vacuum gauges? Because gauge manufacturers comprehensively respond to market demands. The representative models shown here all are commercially viable instruments, each with solid reasons for being used in appropriate applications. Prices vary, of course, since the intended applications impact the ruggedness required and therefore the cost to build it as well as the selling price. Selecting a vacuum gauge is more challenging than some might think.
 
 Visit any vacuum gauge company’s website and you will find either a wealth of information to peruse instantly, download or have sent to you if you prefer hard copy references. And it’s well worth registering at the sites since some of the product and vacuum technology information that is mailed to you will be worth keeping in a prominent place on your bookshelf for years.

 

 
 Product Descriptions
 
 In the following product descriptions, vendors make legitimate distinctions to focus on specific intended applications so direct comparisons may be difficult. Visit Vacuum Technology & Coating magazine’shome page at and click on the advertiser links for additional details or telephone numbers for calling to discuss your specific application requirements.
 
 
 

 

 Adixen 2000 Series Vacuum Gauges
 
 AlcatelVacuum Products, Inc. has developed a new line of vacuum instrumentation, the Adixen 2000 series of vacuum gauges. These instruments are accurate, affordable, easy to specify, and easy to use. These are intelligent gauges that can be used either standalone or with a panel mount controller. Stand alone, they can be supplied with 15 to 30 VDC and return a 0 to 10 V or RS485 output. In addition, set points are available directly on the gauge head. All sensors in this series use the same pin outs on a D sub 9 pin connector, so the wiring is easy. Alternatively, an Adixen ACS2000 single channel or ACM2000 3 channel controller can be used to display the pressures and power the gauges. These controllers come standard with 2 setpoints per channel, 0 to 10 V outputs, and RS232 communication. Any gauge can be plugged into either controller and the controller will automatically recognize the gauge type and correctly display the pressure. The 2000 gauge series includes hot cathode ion gauges, cold cathode ion gauges, Pirani gauges and capacitance manometers and are capable of pressure measurements from atmosphere to 5 × 10-10mbar. The gauges and controllers can give you more than simple pressure measurements, they can drive a production process or record a pressure trend. These gauges are appropriate for use in food packaging, cathode ray tube manufacturing, DVD production, cutting-edge electron microscopes, particle accelerators, semiconductor and almost all high vacuum applications. Product ranges are AP 2004 Pirani for 5 × 10-4Torr to ATM, ACC 2009 Cold Cathode/Pirani for 5 × 10-9 to ATM, ACH 2010 Hot Cathode/Crystal for 5 × 10-10 to ATM, ASD 2000 Capacitance Diaphragm for 5 ranges fromATM to 0.1 mTorr, ACS 2000 Single Gauge Controller, and ACM 2000 Three Gauge Controller. www.adixen-usa.com
 

 

 ACC 2010 Hot Cathode/Crystal Gauge
 
 Alcatel Vacuum Products, Inc. has developed the ACH 2010 Hot Cathode/Crystal vacuum gauge covering the range of 5 × 10-10to atmospheric pressure. Using the combination of hot cathode in conjunction with a crystal gauge the ACH 2010 delivers pressure measurement with a single output to span the entire range between 5 × 10-1and ATM pressure. The automatic range-switching feature practically eliminates burning of the filament due to accidental venting. It is available in 2 versions, with an easy RS-485 protocol, or 0 to 10v output. The AHC 2010 gauge is very easy to use with a push button span adjustment so there are no potentiometers to ‘tweak’. It can be used stand alone, just supply it with 15 to 30VDC and get a 0 to 10 V output signal or RS-485 digital communication, and two set points come standard on the gauge head. Or use the gauge with anAdixenACS2000 single gauge orACM2000 threegauge controller to display the pressure.
 
Alcatel Vacuum Products, Inc.
Adixen Brand Name
Hingham, MA
www.adixen-usa.com
Contact: Paul Young
Tel. 781.331.4200
E-mail:  Paul.Young@adixen-usa.com
 

 

 APGX-H Active Pirani Gauge
 
 The EdwardsAPGX-H convection gauge has a wide measuring range from 1000 to 2.2 × 10-4Torr (1333 to 3 × 10-4 mbar). The use of convection technology ensures accuracy and sensitivity are maintained to the top of the range. The APGXH has many features and benefits including a wide measuring range. It is compact and can be mounted in any orientation and has a replaceable tube with calibration data held within the tube. It also has a standard analog output and a local status indication.

 

 
Edwards Vacuum
Wilmington, MA
www.edwardsvacuum.com
Contact: Ona Blanchette
Tel: 1-800-848-9800
E-mail:  Ona.Blanchette@edwardsvacuum.com
 

 

 KJLC 354 Series Ion Gauge
 
 Kurt J. Lesker Company’s new KJLC354 series features a dual hot filament Ionization gauge transducer with integrated electronics and a built-in display. This hot filament Bayard-Alpert Ionization gauge module is offered with a space-saving built-in controller and display. The KJLC354 provides the basic signal conditioning required to turn the gauge into a complete measuring instrument. The built-in Controller is offered with a standard bright OLED display providing a convenient user interface for setup and operation of the vacuum gauge. The emission current can be set to automatically switch between 4 mA and 100 µA. This results in optimal and stable pressure readings over the entire measurement range from 1 × 10-9 Torr to 5 × 10-2 Torr. www.edwardsvacuum.com
 

 

 Portable Thermocouple Gauging
 
 Kurt J. Lesker Company’s portable thermocouple gauge is used to monitor the (vacuum) pressures of different applications at different locations, for example, banks of heat treat furnaces, a series of crysta l growers, or LN2 storage tanks. The large 3.5 digit LCD display switches between 1 to 1000 mTorr (for KJL-6000 and DV-6 gauge tubes) and 1×10-2 Torr to 20 Torr (for the DV-4 gauge tube). The controller is powered by a 9V alkaline battery (supplied). Other power options include a lithium cell and anAC adapter. The controller connects to the (premounted) gauge tube by a 5 foot coiled cable. The complete package (part number KJL500TC) includes a display, coiled cable, alkaline battery, and KJL-6000 gauge tube in a rugged plastic case. www.edwardsvacuum.com
 

 

 KJLC902 Series
 
 The Kurt J. Lesker Company 902 series of pressure transducers combine the accuracy and gas independence of a Piezo transducer with TRUE Digital communications. The transducer features a unique temperature compensator allowing high accuracy over a wide measurement from 1 to 1000 Torr. The CE marked unit features RS232 or RS485 and analog outputs. An optional LED on-board display is also available.
 
Kurt J. Lesker Company
Clairton, PA
www.lesker.com
Contact:Aaron Bryan
Tel: 1-800-245-1656 or 1-412-387-9200
E-mail:  pressure@lesker.com
 

 

 DV-Series Thermocouple Instrumentation
 
 MDC’s DV-Series Thermocouple Instrumentation provides power to, and accurate readings from our line of TGT vacuum gauge tubes. These instruments feature a precision analog-to-digital converter circuitry. This circuitry combined with the unit’s microchip, measures the output from the vacuum gauge tube and displays it as a digital reading on the front of the unit. The Digital Vacuum Meter (DVM) instrument includes two convenient front panel controls. The first is an adjustment pot that can be used to set the zero of the instrument. The second is a simple push button which is used at atmospheric pressure to set span. However, the instrument comes calibrated from the factory and adjustments on new units are rarely necessary. The Digital Vacuum Controller (DVC) Instrument features the same convenient front panel controls as the DVM. Additionally, the DVC has set point adjustments with LED indicators for each and an override button that allows for set point pressure to be displayed. Both the DVM & DVC models are offered as either the 4000 Series (0 to 20 Torr) or the 6000 Series (0 to 1000 mTorr) models. Both are designed to provide exceptional stability, accuracy, and reliability under the most demanding conditions for years of trouble-free service and minimal maintenance. www.lesker.com
 

 

 TGT Thermocouple Gauge and RT Calibration Reference Tubes
 
 MDC’s Thermocouple Gauge Tubes (TGT) are designed to offer fast and reliable vacuum measurement and are extremely reliable vacuum measuring sensors. These devices are built with advanced precision fabrication techniques to deliver unsurpassed tube-to-tube repeata- bility. Rugged all-metal enclosures are compatible with a wide range of environments. TC gauge tubes are offered in a variety of end connections to accommodate easy installation. MDC Reference Tubes (RT) are also available to provide electrically equivalent output to accurately calibrate MDC thermocouple measuring instruments. The user can quickly and accurately verify the performance of any DV-Series instruments by simply plugging in the reference tube and adjusting the potentiometer if necessary.
 
MDC Vacuum Products Corporation
Hayward, California
www.mdc-vacuum.com
Contact: Jinny Royer
Tel: 1-510-265-3500 or Toll Free 1-800-443-8817
E-mail:  JRoyer@mdcvacuum.com
 

 

 Series 979 Atmosphere to Vacuum Transducer
 
 The MKS HPS® Series 979 Atmosphere to Vacuum Transducer (ATV) is ideal for measuring the wide cyclic pressures of PVD and Ion Implantation systems. High-vacuum coating applications requiring long term stability and accuracy will benefit from the dual sensor design and digital interface. The compact package makes the 979 ideal for system integrators and equipment manufacturers in both the semiconductor and analytical markets. The Series 979 utilizes the wide range MicroPirani (10-4 to ATM) in combination with the low powered Mini Ion Gauge (10-10 to 10-2 ), providing an overall single gauge range of 13 decades of measurement. Three setpoint relays, which are sensor independent, simplify the system controls such as slow pumping, turbopump control and valve actuation. RS485 communications facilitates the digital interface between the host computer and the Series 979 Transducer.
 
MKS Instruments, Inc.
Andover, MA
www.mksinst.com
Contact: MKS Applications Engineering
Tel: 1-800-227-8766 (USA only) or 1-978-284-4000 (Worldwide)
E-mail:  mks@mksinst.com
 

 

 B-RAX 3000 Rack-Mount Vacuum Gauge Controller
 
 InstruTech has introduced its new rack-mount vacuum gauge Controller dubbed the B-RAX 3000.
 
The B-RAX 3000 is capable of operating one InstruTech Ionization gauge and two Convection gauges providing a measurement range from 1 × 10-9 Torr to atmosphere. The B-RAX vacuum gauge Controller uses a different approach to traditional full range vacuum measurement practices. This results in significant cost savings for the user. The Electrometer for the Ionization gauge is built in to the InstruTech’s IGM-400 Ionization gauge module instead of the Controller itself. This allows the B-RAX to be offered as a compact, low heat generating and low cost multi-gauge vacuum gauge Controller. It is offered with three independent front panel pressure measurement displays as well as three set point relays for process control. The Controller can also accept and display pressures using an alternate analog input from other types of vacuum gauges such as a capacitance diaphragm. The setup and programming is provided via a front panel setup screen and push buttons. It is offered as a space saving half rack design, bench top or instrument panel. It can be also be mounted as a full rack or dual rack using rack panels. www.mksinst.com
 

 

 “Super Bee” Convection Vacuum Gauge Module
 
 InstruTech’s CVM-201 series vacuum gauge module with on-board electronics/controller dubbed the “Super Bee”, is based on the convection vacuum gauge principle, and measures pressures from 1000 to 10-4 Torr. The Super Bee is powered by 11-30VDC and provides standard linear, non-linear or log-linear analog outputs, as well as RS232 and RS485 interfaces. Two process setpoint relays are included for controlling vacuum system pumpdown and venting. The Super Bee module also includes a very easy and intuitive user-friendly interface with a built-in 4-digit LCD display, for readout of pressure, and for setup, calibration, and operation of the unit. The Super Bee module is also a drop-in plug-compatible replacement for the Granville-Phillips Mini-Convectron® gauge modules. Mini-Convectron® is a registered trademark of Brooks Automation/ Granville Phillips. www.mksinst.com
 

 

 “Stinger” Convection Vacuum Gauge Module
 
 InstruTech’s CVM-211 series vacuum gauge module with on-board electronics/controller, dubbed the “Stinger,” is based on the convection vacuum gauge principle, and measures pressures from 1000 to 10-4 Torr. Requiring minimal installation space this miniature convection vacuum gauge module offers one of the smallest form-fit designs available in a vacuum gauge. The Stinger is powered by 11-30VDC and provides a non-linear analog output as well as one process setpoint relay for controlling vacuum system pumpdown and venting. The Stinger module also includes an extremely simple user interface with a built-in 3-digit LED display, for readout of pressure, and for setup, calibration, and operation of the unit. The Stinger module is also a dropin plug-compatible replacement for the Granville-Phillips Mini-Convectron® gauge modules. Mini-Convectron® is a registered trademark of Brooks Automation/ Granville Phillips.
 
InstruTech, Inc.
Longmont, CO
www.instrutechinc.com
Tel: 1-303-651-0551
E-mail:  info@instrutechinc.com
 

 

 GTC-390 Thermocouple Vacuum Gauge
 
 The Myers Vacuum GTC-390 Thermocouple Vacuum Gauge is a dual station thermal conductivity type controller housed in a DIN-style case using the industry standard GTC-036 Thermocouple sensor. Two 40-segment bar graphs simultaneously display pressure in the range of 1 mTorr to 5000 mTorr, providing a comparison of the two sensor readings. Each station has an independent adjustable relay output, usable for control/interlock of other devices. Status of each relay is displayed on the front panel for reference. www.instrutechinc.com
 

 

 

 GT-430 Thermistor Digital Display Gauge with Trend Sensingtechnology
 
 The Myers Vacuum GT-430 Thermistor Type Gauge operates from atmosphere to 1 × 10-3 Torr plus displays what the vacuum pressure is doing. Myers Vacuum has added Trend sensinga unique feature built into their thermistor gauge that provides real time data of the direction and rate of change of the vacuum pressure. This increases the operator’s awareness and allows faster, more reliable decisions. Trend sensingallows vacuum leak detection with solvents. Other features of the GT 430 include Two (2) adjustable independent relay outputs, RS 232 serial interface, and Analogue output for remote display/monitoring It uses the industry standard GT 034 thermistor sensor, an encapsulated resistor bead that changes resistance as it is heated. This design has proven more rugged than a standard thermocouple sensor and is ideal for harsh applications.
 
Myers Vacuum Repair Services, Inc.
Kittanning, PA
www.myers-vacuum.com
Contact: Dean Myers
Tel: 1-724-545-8331
E-mail:  dmyers@myers-vacuum.com
 

 

 OLV Vacuum System Sensors and Displays
 
 Oerlikon Leybold Vacuum (OLV) sensors and displays were specifically developed for vacuum system integration in all applications where the user desires the following attributes: direct data transfer to PLC / computer through analog interface; long transmission distances between measurement location and processing station; multiple measurement locations which need constant monitoring; increased requirements regarding electromagnetic compatibility; and a space saving installation. The OLV broad portfolio of vacuum sensors supports a measurement range from above atmosphere to 1 × 10-12 mbar vacuum. Sensors include CERAVAC, IONIVAC, THERMOVAC and PENNINGVAC and are based upon various measurement principles – capacitive pressure measurement, hot cathode Bayard-Alpert ionization, Pirani thermal conductivity and Penning cold cathode ionization. Displays and controllers are available in both single and multiple channel versions.Adjustable switching thresholds, vacuum indication in Mbar, Torr, Micron and Pascal units, chart recorder outputs and RS232 C interfaces are also available.
 
Oerlikon Leybold Vacuum USA
Export, PA
www.oerlikon.com/leybold
Contact; Mario Vitale
Tel: 1-800-764-5369
E-mail:  mario.vitale@oerlikon.com
 

 

 CMR/CCR Vacuum Gauges
 
 Pfeiffer Vacuum, Inc.ActiveLine CMR/CCR capacitive transmitters offer compact and rugged vacuum measurement to cover applications from 10-5 to 1100 mbar. The CMR/CCR vacuum gauges feature a new ceramic technology sensor, which prevents memory effect, provides greater resistance to corrosive gases, excellent temperature compensation and better wear properties. These transmitters operate independently of the type of gas that is being employed. The output signal, which ranges from 0 to 10 volts, features an integral error signal, which guarantees secure and reliable measurement. The robust ceramic diaphragm design is less sensitive to process induced effects and can withstand millions of atmosphere cycles and bursts. Innovative signal processing produces an optimized measurement limit down to the smallest possible measured value of 10-5 mbar with high stability of the measured values. The CMR/CCR gauges can be operated with any Pfeiffer Vacuum ActiveLine controller and can be used as drop-in replacement for older gauges. www.oerlikon.com/leyboldvacuum
 

 

 DigiLineDigital Vacuum Gauges
 
 Pfeiffer Vacuum, Inc. offers a complete line of digital vacuum gauges to meet the most demanding pressure measurement and process control requirements. The DigiLine digital gauge line features the most inclusive connectivity capabilities including RS 232, RS 485, Profibus, and Device Net compatibility. By combining rough and high vacuum gauge technologies into single, compact packages, Pfeiffer Vacuum offers the unique ability to easily measure a wide range of pressures from atmosphere to 1.0E-9 Torr. Digi-Line gauges contain integrated electronics, presenting the ability to monitor vacuum pressure without the use of a controller. For additional control flexibility, Pfeiffer also offers a line of DigiLine controllers, providing control relays, simple calibration, and a digital readout of the vacuum level. DigiLine is available in Piezo, Pirani, Piezo/Pirani, Pirani/Cold Cathode and Pirani/Bayard-Alpert digital gauges. www.oerlikon.com/leyboldvacuum
 

 

 Compact Pirani Gauge
 
 Pfeiffer Vacuum, Inc.’s Compact Pirani Gauge features a rugged sensor design with easy push button calibration and fast reaction time in a compact and corrosion resistant housing. Compact, robust and potential-free, the Pirani gauge provides optimum temperature compensation, with stable and fast measuring. In addition, it offers absolute pressure measurement with excellent long-term stability and the smallest zero drift. The Compact Pirani Gauge measures pressure from atmosphere to 5E- 4 mbar.
 
Pfeiffer Vacuum Inc.
Nashua, NH
www.pfeiffer-vacuum.com
Tel: 1-603-578-6500
E-mail:  gauges@pfeiffer-vacuum.com
 

 

 New G-TRAN Wide Range Pirani Gauge The ULVAC SW1 series is a compact wide range digital Pirani vacuum gauge that measures rough vacuum levels accurately from atmospheric pressure down to 5 × 10-4 mbar (3.75 × 10-4 Torr). The thermally compensated sensor provides linear and repeatable measurements over the entire measuring range. This wide range gauge is also gas species independent, and unlike capacitance manometers, it is orientation insensitive, permitting mounting in any position. The SW1 features 24 V operation with serial (RS232C/RS485) communications or digital control with two set points and analog outputs. A platinum filament provides corrosion resistance making this gauge ideally suited for OEMs to use in semiconductor vacuum equipment as a low vacuum process control gauge. Sensor tubes are easily exchanged, and the unit is CE Marked and RoHS compliant.

 

 
ULVAC Technologies, Inc.
Methuen, MA
www.ulvac.com
Tel: 1-978-686-7550
E-mail:  sales@ulvac.com
 

 

 Chemical-Resistant Pirani Gauge
 
 The new VACUUBRAND® DCP 3000 is a wide-range electronic vacuum gauge (10-3 mbar- 1000 mbar) with a large, illuminated display. It can accept inputs from up to 4 capacitive gauge heads (0.1 mbar to 1080 mbar) and 4 Pirani gauge heads (10-3 mbar to 1080 mbar). Gauge heads communicate with the DCP 3000 via the VACUUBUSthat automatically recognizes sensors and configures the gauge. Use the jogwheel for set-up and to step between sensors. The instrument data-logger can record up to 32,000 measurements. The RS232 port allows process validation for GLP/GMP/ISO conformance. For corrosive applications and vacuum to 10-3 mbar, choose our VSP3000 gauge head. Constructed of rugged plastics and ceramics, it is the world’s first corrosion resistant Pirani gauge head. Designed mainly for applications in chemistry and process engineering, it is splash-proof and resists pressure shocks and mechanical vibration. Range from atmospheric pressure down to 10-3 mbar.
 
 For applications down to 0.1 mbar, choose our corrosion-resistant capacitive gauge head, the VSK3000. Additional information available at www.vacuubrand.com/en-pageID509.php?locale=us
 

 

 DVR2 Absolute Pressure Vacuum Gauge
 
 The VACUUBRAND® DVR2 is a fully electronic, versatile absolute pressure vacuum gauge for measurements in the range from atmospheric pressure to 1 mbar. It has an integrated capacitive transducer made of alumina ceramic with outstanding corrosion resistance and superior long-term stability. The DVR2 is battery powered, using a standard 9 VDC Li battery, with an adjustable sleep timer for long battery life. The large and highly legible analog/digital display facilitates easy reading, quick trend indication and includes a battery lifetime monitor. The DVR2 is suitable for many general-purpose lab applications with house vacuum, water-jet aspirators, or diaphragm vacuum pumps. It meets most environmental, accuracy, and safety protection concerns.
 
VACUUBRAND, Inc.
Essex, CT
www.vacuubrand.com and
http://www.vacuubrand.com/en-pageID509.php?locale=us
Contact: Robert Freeman
Tel: 1-860-767-5341 ×127
E-mail:  rfreeman@vacuubrand.net
 

 

 FRG-700 Full Range Pirani/Inverted Magnetron Gauge
 
 The Varian FRG-700 is a full range gauge that provides two measuring technologies in a single, compact and economical package to measure process and base pressure from 5 × 10-9 mbar to atmosphere (3.8 × 10-9 Torr to atmosphere). The single, compact unit with one logarithmic analog output signal significantly reduces the complexity of installation, setup and integration. The benefit is reduced cost and space requirements. The FRG-700 Controller is compatible with FRG-700, the FRG-700 Single Channel Gauge Controller has an adjustable set point and a menudriven user interface that provides flexible vacuum control.
 
Varian, Inc., NorthAmerica Vacuum Technologies
Lexington, MA
www.varianinc.com
Contact: Walter Stevenson Palmer (Steve), Manager, Marketing and Merchandising, North America Vacuum Technologies
Tel: 1-781-860-5426
E-mail:  steve.palmer@varianinc.com
 

 

 

 

 

Vacuum Gauges

 
 Compiled by Terrence Thompson, Contributing Editor
 
 This annual Vacuum Technology & Coating product showcase highlights vacuum gauges used in vacuum-based production, R&D and other applications. When you absolutely depend upon vacuum processes, knowing the precise pressure is essential.
 
 Vacuum gauges determine precisely what vacuum pressure exists in specific applications. The many manufacturers and distributors of vacuum gauges, as well as the technical societies and trade associations addressing vacuum technologies, provide very comprehensive reference materials for potential buyers. There are many excellent books on vacuum topics although few are recent since the fundamentals are well understood by the vacuum gauge suppliers and many of their customers. We encourage you to indulge in the detailed technology descriptions that are available, many free direct from the manufacturers.
 
 Many Choices
 
 Why are there so many types and models of vacuum gauges? Because gauge manufacturers comprehensively respond to market demands. The representative models shown here all are commercially viable instruments, each with solid reasons for being used in appropriate applications. Prices vary, of course, since the intended applications impact the ruggedness required and therefore the cost to build it as well as the selling price. Selecting a vacuum gauge is more challenging than some might think.
 
 Visit any vacuum gauge company’s website and you will find either a wealth of information to peruse instantly, download or have sent to you if you prefer hard copy references. And it’s well worth registering at the sites since some of the product and vacuum technology information that is mailed to you will be worth keeping in a prominent place on your bookshelf for years.

 

 
 Product Descriptions
 
 In the following product descriptions, vendors make legitimate distinctions to focus on specific intended applications so direct comparisons may be difficult. Visit Vacuum Technology & Coating magazine’shome page at  and click on the advertiser links for additional details or telephone numbers for calling to discuss your specific application requirements.
 

 

 

 ACS 2000 Single Channel Controller
and ACM 2000 3 Channel Controller
 
 Alcatel’s ACS2000 single channel gauge controller and ACM2000 3 channel gauge controllers are extremely easy to specify and use. Either controller can be used with any of the Adixen 2000 series gauges, the controller will automatically recognize the gauge and display the proper pressure. There is no complicated part number to configure as they come standard with all popular features: Torr, mBar or Pascal units, RS-232 interface, 2 set points per channel, 0 to 10 V output per channel, and can be powered by 220 or 110VAC. In addition, all gauges use the same type of cable, a straight through DB-9, so there is no complicated array of cables to wade through. These controllers can even be used with the Adixen 1000 series gauges (or visa versa) with a simple adapter, all at an affordable price. The 3-channel controller is very advanced. It can display any combination of Adixen 2000 series gauges, including capacitance gauges, in combination with ion or Pirani gauges, and can also display a graphical trend of the pressure signal over time, a very valuable feature for monitoring system performance, pump down times or troubleshooting leaks or out gassing.
www.adixen-usa.com
 

 

 AP 2004 Pirani Gauge
 
 Alcatel Vacuum Products, Inc. has the AP 2004 Pirani vacuum gauge. This new gauge determines pressure by measuring the heat loss from a heated filament. When the gas pressure decreases, there are fewer gas molecules, resulting in a less convective heat transfer from the filament, which then gives a very accurate pressure measurement. The AP2004 uses a very long filament which results in a much more accurate gauge, the repeatability of this gauge is ± 2% over the range from 0.02 to 50 mbar. The AP2004 also has a very low internal volume for a very fast response time. The AP2004 gauge is easy to use with a push button span and zero adjustment so there are no potentiometers to ‘tweak’. It can be used standalone, just supply it with 15 to 30VDC and get a 0 to 10 V output signal or RS-485 digital communication. Two set points are available on the gauge head. Or if you prefer, you can use the gauge with an Adixen ACS2000 single gauge or ACM2000 threegauge controller to display the pressure. The Adixen Pirani gauge provides an excellent level of accuracy from 5 x 10-4 Torr to ATM. www.adixen-usa.com
 

 

 ASD 2000 Capacitance Diaphragm Vacuum Gauge
 
 Alcatel Vacuum Products, Inc. has the ASD 2000 series of capacitance diaphragm vacuum gauges covering the range of 0.1mTorr toATM in 4 ranges with ±0.5% accuracy. These gauges use a micro-machined silicon diaphragm which results in a very stable signal and low zero drift in spite of fluctuating temperatures and vibration. The ASD2000 series gauge is easy to use with a push button zero adjustment so there are no potentiometers to ‘tweak’. They can be used standalone, just supply with 15 to 30VDC and get a 0 to 10 V output signal. If you prefer, use these gauges with an Adixen ACS2000 single gauge or ACM2000 three-gauge controller to display the pressure. With theACM2000 controller, you can display capacitance manometer readings on the same display with ion or Pirani gauges, it is as simple as just plugging them in.

 

 
Alcatel Vacuum Products, Inc.
Adixen Brand
Name Hingham, MA
www.adixen-usa.com
Contact: PaulYoung
Tel: 1- 781-331-4200
E-mail:  Paul.Young@adixen-usa.com
 

 

 APG100 Series Active Pirani Vacuum Gauges
 
 The Edwards range of Pirani vacuum gauges is the APG100 Series, designed for measurement of vacuum down to 10-4 mbar. The new gauge is lead-free, RoHS compliant and carries Canadian Safety Association approval. It is available in standard and corrosion-resistant versions. OEMs and system integrators will particularly like the APG100 for its compact size (41 × 83 × 30mm), linear output (one volt per decade) and replaceable sensor tube, all of which make it a cost-effective choice as a system component. Cable connections and the ‘calibrate’ and ‘set point’ push buttons are arranged close together at one end of the unit, so sideaccess is not required, giving greater flexibility in system design. There are NW16 and NW25 flange options as standard – other flange sizes can be supplied on request. The APG100 sensor tube is replaceable. If it should need to be changed, the tube is simply unclipped and replaced with a new one, with no need for special tools or training. With the electronics module removed, the sensor tube can be baked to a temperature of 150°C where this is needed for systems operating at very low pressures. The APG 100 is available in two versions; the APG100-XM is the standard version for measurement of vacuum to 10- 3 mbar. The APG100-XLC measures vacuum down to 10 -4 mbar and has a corrosion resistant filament for harsher environments. www.edwardsvacuum.com
 

 

 TIC Instrument Controller with Six-Gauge
and Capacitance Manometer Capability
 
 The Edwards TIC instrument controller is a compact instrument controller with a large clear graphical display, an intuitive user interface and serial communications providing full remote control. It is supplied with a WindowsPC program which provides a comprehensive data logging ability, and enables full setup and control from a PC using the RS232 interfaces as standard. The controller supports and automatically recognizes vacuum gauges from the Edwards range, with coverage from 2000 to 2 × 10-11 mbar. The TIC is available in three-channel, six-channel and sixchannel capacitance manometer capable versions. When combined with the optional external relay box that allows for control of six 250 VAC 5 amp changeover relays, the TIC instrument controller provides for flexible operation of a wide range of vacuum system measurement and control configurations.Additional features include: direct pressure readout of common gasses (N2, He, Ar, CO2, Kr & Ne) without conversion factors: up to six 0 to 10 V buffered analogue outputs; user-configurable display options including four-character alphanumeric name for each channel; option to display one, three, or six channels simultaneously; and ability to select gauge order when cycling through the display. www.edwardsvacuum.com
 

 

 WRG—Wide Range Gauge
 
 The Edwards WRG family offers the capability of single port pressure measurement in the range atmosphere to 10-9 mbar with a linear output. It’s a compact solution, halving the space and connectivity hardware requirement. The WRG has many features including push-button calibration and set point controls and comprehensive diagnostics. The WRG is a cost-effective vacuum management solution when used with an Edwards controller or directly integrated into the system controls. www.edwardsvacuum.com
 

 

 AIGX Active Ion Gauge
 
 The Edwards AIGX is a compact gauge with dual yttria coated iridium filaments, a wide measuring range from 5 × 10-2 to 5 × 10-10 Torr (6.6 × 10-2 to 6.6 × 10-10 mbar) and a 1 volt/decade linear output. The new AIGX gauge from Edwards incorporates all the benefits of the industry standard active gauging concept, with integral electronics and replaceable tube. The gauge has a degas facility and includes features to protect and extend the life of the filaments. TheAIGX benefits from extremely low emissions of charged particles, which makes it an excellent choice for processes where background noise is undesirable.

 

 
Edwards Vacuum
Wilmington, MA
www.edwardsvacuum.com
Contact: Ona Blanchette
Tel: 1-800-848-9800
E-mail:  Ona.Blanchette@edwardsvacuum.com
 

 

 KJLC 392 Series Ion Gauge with Dual Convection
 
 Kurt J. Lesker Company’s new KJLC392 series features a dual hot filament Ionization gauge transducer with integrated electronics capable of operating two Convection gauges simultaneously. This hot filament Bayard-Alpert Ionization gauge module is offered with a space-saving built-in controller and display. The KJLC392 Ionization gauge module can combine the vacuum measurement with one of the Convection gauges to provide full range measurements from 1 × 10-9 Torr to atmosphere, or simply operate the Ion gauge and the two Convection gauges as individual gauges. The KJLC392 provides the basic signal conditioning required to turn the gauge into a complete measuring instrument. The built-in Controller is offered with a standard 3-channel bright OLED display providing a convenient user interface for setup and operation of the vacuum gauge. www.lesker.com
 

 

 Hot Filament Ion Gauge Tubes
 
Kurt J. Lesker Company stocks a comprehensive selection of replacement ion gauge tubes in tubulated envelope and nude designs that match both our controllers and those sold by competitors. We have tubes: in Pyrex, Nonex, and 7052 glasses; a range of envelope sizes; single tungsten and single or double thoriated iridium filaments; terminated in glass or metal tubes; or with various CF or KF flanges. We can cross reference almost any standard ion gauge tube and can provide custom or modified ion gauge tubes when required. www.lesker.com
 

 

 Wide Range Gauge Tubes & Controls
for 1500 Torr to 10-3 Torr
 
 The Kurt J. Lesker “Wide Range” vacuum gauge covers a dynamic range of over 10-6 in the higher end of the vacuum range by integrating two sensors into one housing: a fast response diaphragm manometer, for accurate measurements between 1500 and 2 Torr; and a low temperature (125°C) Pirani gauge, for pressures between 2 Torr and 1 mTorr. The controller automatically selects the appropriate sensor as the pressure crosses the boundary value. This gauge is built to CSA requirements and is ideal for backfill operations such as lamp manufacturing. All controllers and indicators are shipped with a 10-foot sensor cable and a 6-foot line cord. www.lesker.com
 

 

 Pirani Gauge Tubes & Controls for 20 Torr to 10-3 Torr
 
 The Kurt J. Lesker Pirani gauges have many operational advantages over thermocouple gauges and competitive Piranis. The platinum alloy element operates at approximately 100°C vs. 300°C of a thermocouple gauge’s filament, significantly reducing instabilities induced by carbonized oil vapors. The lower operating temperature increases the thermal stability, allowing the operator to use a unique temperature compensation circuit that reduces thermal drift to a very low level. The compensation circuit and factorymatched sensors/cables allow any gauge controller to operate any gauge tube without recalibration. Since gold is not used in the sensor, it is unaffected by hydrocarbon or mercury vapors. Response time is 0.3 seconds, or approximately 10 times faster than T/C gauges. Dynamic range approaches 10,000 for pressure measurement (compared to 1,000 for thermocouples). In fact, the pressure range covered by our Piranis is 20 Torr to 1 × 10-5 Torr, which is well beyond the capabilities of any T/C gauge. www.lesker.com
 

 

 Hot Filament Ion Gauge Tubes & Controls (KJL6600) for ATM to 10-9 Torr
 
 The Kurt J. Lesker model KJL6600 operates two Bayard-Alpert ion gauges and four convection gauges or four thermocouple gauges while providing 8 set-points and a RS-232 interface. The unit will display the two ion gauges simultaneously and the four convection or T/C gauges sequentially. Also, if the ion gauges are off, the unit will display convection or T/C gauges in their place. Standard features include two analog recorder outputs, adjustable emission and autocalibration of the convection gauges. The KJL6600 controller is shipped with a 6-foot cord, rack mounting ears and instruction manual. The tubes and cables must be ordered separately. www.lesker.com
 

 

 KJLC BDG Series
 
 The Kurt J. Lesker Company Bourdon gauges are liquid-filled industrial dial gauges suitable for pressures from atmosphere down to 1 Torr. Available in 3 different pressure models—Torr, mbar, or in Hg—they feature a corrosion and impact resistant, Zytel nylon case with removable bezel for easy calibration. The large dial face measures 2-½ inches across the dial and the clear glycerin fill provides stable readability in spite of vibration. The internal “breathing diaphragm” virtually eliminates the air bubble in the mid range of the gauge for improved readability, prevents freezing, clogging and corrosion and compensates for temperature fluctuations. www.lesker.com
 

 

 KJLCConvectron® Equivalent Series
 
 The Kurt J. Lesker Company Convectron Equivalent series of pressure transducers and sensors are direct “drop in” replacements for the Granville-Phillips Convectron gauges. All controllers, cables, and sensors are interchangeable PLUS they feature added benefits such as a more rugged design that is less prone to damage from mechanical shock or vibration and a faster response to pressure changes. RS232 and RS485 are standard ports on these controllers. www.lesker.com
 

 

 KJLCDV-6M Equivalent Thermocouple Sensors
 
 The Kurt J. Lesker Company KJL-6000 thermocouple tube is a “drop in” pin exact replacement for the Teledyne Hastings DV-6M. However, the KJL-6000 features an all-metal stainless steel body and pins that are weather and corrosion resistant. The superior internal thermocouple supports ensure a longer life. This rugged tube can withstand a drop of 6 feet without damage. The Kurt J. Lesker Company offers a 30-day money-back guarantee on this product, with no questions asked. www.lesker.com
 
Kurt J. Lesker Company
Clairton, PA
www.lesker.com
Contact: Aaron Bryan
Tel: 1-800-245-1656 or 1-412-387-9200
E-mail:  pressure@lesker.com
 

 

 Ethernet-enabled Pressure Manometer for Real-Time Diagnostics
 
 For more than 10 years, the 600 Series Baratron® Capacitance Manometers have been a leader in long-term performance, accuracy, reliability, and worldwide installed base. The new Ethernet-enabled e-Baratron Types 627C and 628C now adds the ability to network with Ethernet hubs and other devices for local or network diagnostics without disassembly or removal from the host system. Like other MKS Ethernet-equipped products, the 600C Series manometer includes embedded Internet browser software that allows it to communicate with any Windows® -based PC. Since the Ethernet port operates in parallel to the standard analog communications, the device can be diagnosed on a realtime basis during processing – a huge benefit for users who perform their own system analysis and troubleshooting. Even for users who do not use Ethernet networking, the Types 627C and 628C also have external LEDs to give a fast intuitive guide to the device’s status. The 627C and 628C models use MKS’standard capacitance sensor, while the E27C and E28C models are equipped with MKS’ patented Etch sensor that greatly reduces manometer drift in processes with condensable byproducts. www.mksinst.com
 

 

 Series 901 Plus MicroPirani/Piezo Loadlock Transducer
 
 Designed specifically for the loadlock environment, the HPS Series 901 Plus (901P) loadlock transducer (LLT) combines Piezo and MicroPirani sensor technologies. The combined output provides significantly higher accuracy, stability, repeatability and a faster response time than conventional thermal conductivity gauges. Functionality of three sensors in a single transducer provides space savings and a wide measurement range. Accurate absolute pressure measurement is from 1,000 to 10-5 Torr. Gas independent absolute pressure measurement is from 50 to 1,000 Torr. It has accurate atmospheric pressure reading, independent of gas type and barometric pressure changes. Fast, accurate and repeatable pressure measurements reduce process cycle times. Ease of operation is possible with analog output and digital communication. It is mountable in any position for easy installation. The MicroPirani solid state sensor is resistant to damage from air inrush or vibration and has three setpoints with fast response time for reliable process control. The 901P combines both absolute and differential pressure measurement technologies to provide superior performance and functionality. The 901P provides a patented, gas independent absolute pressure measurement from 50 to 1,000 Torr with increased accuracy over thermal conductivity sensors. Unlike traditional Pirani gauges, the element in the MicroPirani is made of a one millimeter square silicon chip, allowing the measurements to be made in a very small volume. As a result of the MicroPirani technology, the 901P can read pressures down to 10-5 Torr — two decades below a standard Pirani sensor. The design minimizes the effects of convection, therefore operation is possible in any position without compromising accuracy, for simplified installation. www.mksinst.com
 

 

 Series 902 Absolute Piezo Transducer
Compact Pressure Sensor
 
 The MKS HPS® Low-cost sensor alternative Compact system design has integrated electronics and sensor in one unit. Reduced process cycle time is due to the sensors’fast, accurate and repeatable pressure measurements. Sensor is suitable for harsh processes due to clean, robust design and stainless steel construction Ease of operation with both analog output and digitalcommunication Process control from setpoint relay with fast response time CE marked, compliant with EMC Directive 89/336/EEC The Series 902 has a simple modular design, high reliability, and low cost, making it attractive for a number of industries. These sectors and processes include semiconductor manufacturing, thin film coatings, freeze drying, lamps and light bulb production, medical devices, automotive and aerospace. Functions for the Series 902 include atmospheric and vacuum sensing, measuring fore and roughing pressures, warning alarm, monitoring backfill and venting and a system control relay for multi-sensor systems or system remote the control computer. The HPS Series 902 Piezo transducer combines the pressure measurement technology of a Piezo sensor with an integrated electronic control circuit. The 902 Piezo is an absolute direct reading sensor, allowing the measurement to be gas independent. The sensor includes unique temperature compensation, allowing for high accuracy over a wide measurement range (10-1 to 1,000 Torr.) The robust sensor is constructed from stainless steel and aluminum, with only stainless steel exposed to the process. The construction materials and overpressure capability allow the Series 902 to be used in demanding environments. The digital communication allow for all adjustments and monitoring to be delivered real-time, via a host computer. The 902 includes RS485 communication as a standard feature. Analog output is also standard with a choice of 0 to 10 or 0 to 5 VDC linear output or logarithmic output. The analog output format is selectable via the digital communication lines. www.mksinst.com
 

 

 Series 970 Cold Cathode Transducer Family
 
 The MKS HPS® Series 970 Cold Cathode Transducers is a compact and reliable measurement solution for pressures ranging from atmospheric to 10-8 Torr. The low-cost Series 970 transducers may be mounted in any orientation, and include both analog and digital communication for ease of operation. The 970 Series transducers use up to four sensors, including cold cathode, MicroPiraniand Piezo technologies. This provides for superior functionality over a wide measurement range, and eliminates the need for multiple gauges. The cold cathode design is user serviceable, decreasing downtime and outside costs. The MEMSbased Micro Pirani sensor allows low turn-on pressure for enhanced reliability. It is automatically zeroed during the pump down cycle for improved accuracy. The transducers can be used with the PDR900 controller for easy set up and use. Three independent relay set points provide process control; users can configure set point values, hysteresis and direction via digital communication. All adjustments and monitoring are delivered in real-time via a host computer. www.mksinst.com
 

 

 Series 909 & 909A Digital and
Analog Hot Cathode Transducer
 
 The MKS HPS® Series 909 and 909A are hot cathode sensors with integrated electronics. The 909 features digital communications, and a setpoint for process control, while the 909A features analog controls. Features and benefits include: wide measurement range of 10-10 to 10-2 Torr for high vacuum process monitoring; pressure-controlled EB degas for automated degas without filament shut down; ease of operation with both analog and RS485 digital communication; reliable and repeatable pressure measurement for process stability; and CE marked, compliant with EMC Directive 89/336/EEC and Low Voltage Directive 73/23/EEC. The MKS HPS® Series 909 and 909A Mini Ion Transducers are the ideal measurement tools for high vacuum applications, including pressure measurement of high vacuum chambers and control or start-up of high vacuum systems. They can be used to measure base pressure, and the pressure of backfilled gases. Applications include semiconductor processing and analytical systems. www.mksinst.com
 

 

 Series 910 DUALTRANS
Micropirani/Absolute Piezo Transducer
 
 The MKS HPS® Series 910 is a dual sensor transducer, combining the pressure measurement technology of Pirani and Piezo with an integrated electronic control circuit. The transducer measurement range is 10-5 to 1,500 Torr. The Piezo is a direct-reading absolute pressure sensor, allowing the measurement to be gas independent. The sensor includes a unique temperature compensation, allowing for high accuracy over a wide measurement range. The Piezo will measure from 10-1 to 1,500 Torr. The MicroPirani performs an autozero function to the Piezo when pressure is below 10-2 Torr. Unlike traditional Pirani gauges, the element in the MicroPiraniis made of a one millimeter square silicon chip, allowing the measurements to be made in a very small volume.A traditional Pirani sensor has a measuring range from 10-3 to about 100 Torr, rapidly losing sensitivity above 10 Torr. Because the size of the sensing portion of the MicroPiraniis so small, it has a range down to 10-5 Torr. The design minimizes the effects of convection, so operation is possible in any position without compromising accuracy, for simplified installation. The digital communication allows for all adjustments and monitoring to be delivered real-time, via a host computer. The 910 series includes RS485 or RS232 communication as a standard feature. www.mksinst.com
 

 

 Series 925 MicroPiraniVacuum Transducer
 
 The HPS® Series 925 MicroPiranitransducer is a thermal conductivity gauge based on a unique, MEMS-based (Micro-Electro-Mechanical Systems) sensor. The 925 is used for vacuum pressure measurement and offers analog voltage output, digital interface and set point relays for process controlling. The 925 transducer offers a wide measurement range from 1 × 10-5 Torr to atmosphere, two decades beyond a standard Pirani. Like all thermal conductivity sensors, the 925 is sensitive to gas type. To compensate for gas dependency, the MicroPirani has a number of common gas calibrations that can be selected via the digital interface. This makes it a simple solution for locating medium to fine leaks in vacuum systems. The 925 has RS232 or RS485 digital communication interface for setup of transducer parameters and to provide real time pressure measurement. The 925 also has a analog output of 1 VDC/decade that can be interfaced to external analog equipment for pressure readout or controlling. Other analog outputs and curves can be selected via the digital user interface. The 925 has up to three mechanical relays which can be used for process control. The 925 compact design reduces the amount of space occupied by a vacuum gauge. This is particularly appealing to system designers and allows for a more compact vacuum system. www.mksinst.com
 

 

 Series 999 Quattro Multi-Sensor Transducer
 
 The MKS HPS® Series 999 Quattrois the ultimate transducer solution, providing pressure measurement from 10-10 to 1,000 Torr, combined with atmospheric switching capabilities. The Quattro combines three of HPS’ key technologies into an integrated gauge solution, and has the functionality of four sensors in one compact package. The Quattro includes the miniaturized hot cathode ionization sensor, the MEMS-based MicroPiranisensor and a unique piezo sensor, offering both differential and absolute sensor functions. It features a wide measurement range of 10-10 to 1,000 Torr for high vacuum processes; accurate atmospheric pressure reading independent of gas type and barometric pressure changes; gas independent absolute measurement from 50 to 1,000 Torr (1% of reading above 50 Torr; 4-in-1 sensor eliminates complex manifold, wiring and control requirements; educed process cycle time due to sensor’s fast, accurate and repeatable pressure measurement; both analog and digital operation and communication; Piezo and MicroPirani are automatically calibrated during operation; MicroPirani technology allows for hot cathode filament control at lower pressures; improved hot cathode filament life; two yttria-coated iridium filaments, designed for extended life; includes a patented degas function; mountable in any position for easy installation; smoothed analog output (0.5 volts per decade); three user-configurable set point relays and a microprocessor-based digital technology for real-time data access. The Series 999 Quattro is ideal for measuring a wide vacuum range from atmosphere to UHV, with atmospheric switching capabilities. Typical applications include semiconductor, thin film coating, analytical instrumentation and high-energy physics. These applications require long term stability and accuracy and will benefit from the multi-sensor design and digital interface. The compact package is ideal for system integrators and equipment manufacturers. www.mksinst.com
 

 

 Series 937A Digital Combination Vacuum Gauge System
 
 The MKS HPS® Series 937A combination vacuum gauge system is part of the MKS HPS® family of vacuum gauges. It will operate as many as five sensors simultaneously, and every controller is configured to the user’s specifications regarding sensors, line voltage and frequency, units of measure and communication choice. The Series 937A combines the technologies of the cold cathode, standard Pirani, convection Pirani, thermocouple, capacitance manometer and absolute Piezo sensors to measure from ultra-high vacuum to above atmospheric pressure. Features include a simultaneous readout for a combination of up to five vacuum gauges; wide measurement range of 10-11 to 10+4 Torr; computer interface is RS232 or RS485; field upgradeable, modular design; repeatable measurements and five independent relay set points for improved process control; gas-type sensitivity allows sensors to be used for rough leak detection; rapid response to pump down; leak test function with bar graph display and audio alarm; cold cathode and standard Pirani sensors may be mounted in any position, increasing flexibility during installation; series 937A is fully CE compliant with EMC directive 89/336/EEC and Low Voltage directive 72/23/EEC; and models available that indicate pressure in Torr, millibar, Pascal, or microns. www.mksinst.com
 

 

 
 
Series 947 Digital Convection-Enhanced
Pirani Vacuum Sensor System
 
 The MKS HPS® Series 947 Convection-Enhanced Pirani Controller offers many standard features at a low price, yet is easy to use. An ana- log output signal proportional to pressure is standard and is accessible from the rear of the controller. Processes are controlled with two independent relay set points that are standard on this single-channel controller. The relays can be set to trip anywhere within the controller’s set point range.All of the operating controls are conveniently accessible from the front panel of the controller, including the power on-off switch. Adjust set points from the front panel while viewing the large, easy-to-read display. Set point activation is shown with red LED indicators. Set points can be checked at any time with no break in process control. With a wide measurement range of 10-3 to 10+3 Torr, the MKS HPS® Series 947 Convection-Enhanced Pirani Controller is ideal for rough to medium vacuum applications. This includes measurement of roughing and foreline pressures, activation of high vacuum sensors, or start-up of a system process with the standard relay set points. The Series 947 Controller is not only suitable for all vacuum industrial applications such as semiconductor or food processing, but also analytical applications and research. It is useful as either a small system controller or as a module in more sophisticated pressure control environments. www.mksinst.com
 

 

 Series 959 Hot Cathode
Combination Sensor System
 
 The MKS HPS® Series 959 Controller is one of the smallest, full-featured Hot Cathode controllers on the market today. Complemented by the Mini Ion Gauge, the 959 is a perfect replacement for older ionization gauge controller systems, or as the cornerstone of a new vacuum system. An optional Pirani board can be added to control a standard or convection-enhanced Pirani sensor. The Series 959 Controller and sensors can be used in many applications such as semiconductor manufacturing, thin film deposition, high energy physics, ion implantation, or space simulation. The MKS HPS® Series 959 Hot Cathode Controller is a compact, economical, single-channel controller that is userfriendly and provides fast, reliable pressure measurement. All of the operating controls are conveniently accessible from the front panel of the controller, including the power on-off switch. The Series 959 is available as a hot cathode controller only, or as a hot cathode/Pirani controller when the Pirani option is added. If the Pirani option is chosen, the Series 959 automatically detects whether an MKS HPS® standard Pirani or convection-enhanced Pirani is used. The Pirani can control the hot cathode filament, protecting it from operating at pressures near atmosphere. Where the Pirani and hot cathode outputs overlap, a combination output and display can be selected. Two independently adjustable set points are standard on the Series 959. This allows for the automation of process related functions. The set point values are nonvolatile and remain unchanged after power down or power failure. They are easily viewed with the function select switch and adjusted with color-coordinated push buttons, with no break in process control. The 959 also includes an adjustable control that turns the hot cathode filament off at high pressures, prolonging the sensor’s life. www.mksinst.com
 

 

 Series 943 Digital Cold Cathode Vacuum Gauge System
 
 The MKS HPS® Series 943 Cold Cathode vacuum gauge system includes the Series 943 digital controller and two cold cathode sensors: the Series 421 sensor for UHV use, or a lower cost Series 423 I-Mag® sensor for OEM or industrial use. The Series 943 Cold Cathode vacuum gauge system is designed to be user-friendly and to provide fast, reliable pressure measurement from 10-10 to 10-2 Torr. The 943 Cold Cathode vacuum gauge system is well-suited for industrial, process and analytical applications including pressure measurement of high vacuum chambers and control of high vacuum systems. Areas of applications may include high energy physics, analytical instruments, laser production, ion implantation, mass spectrometry, or PVD. The 943 digital controller features two standard independent relay set points, which allows you to confidently control your process. Adjust the set points from the front panel while viewing the display. Red LEDs indicate set point activation status. Check the set point at any time with no break in process control. The Series 943 displays pressure from 10-10 to 10-2 Torr using a high visibility LED display. Two types of analog output are standard, for remote monitoring of pressure. The Series 943 has passed the requirements of the European Directives and is CE marked.
 
MKS Instruments, Inc.
Andover, MA
www.mksinst.com
Contact: MKS Applications Engineering
Tel: 1-800-227-8766 (USA) or 1-978-284-4000 (Worldwide)
E-mail:  mks@mksinst.com
 

 

 IGM-402 “Hornet” Miniature Ionization Vacuum Gauge
with Dual Convection
 
 InstruTech’s new miniature Ionization vacuum gauge module, the IGM402, is capable of operating two convection gauges simultaneously. Dubbed the “Hornet,” the IGM-402 is said to be the first modular Ionization gauge of its kind with an on-board Controller capable of operating two convection gauges at the same time. The IGM-402 can combine the vacuum measurement from the Ionization gauge and one of the convection gauges to provide a full range vacuum measurement from 1 × 10- 9 to atmosphere, or simply operate the Ion gauge and two convection gauges as individual gauges. User has the choice to display all three measurements in one screen or auto cycle display from one gauge to the next. The IGM402 is a rugged metal Ionization gauge with Dual Fila- ments. It incorporates numerous design features to reduce cost and improve performance. The electrometer auto zeroes to ensure that the readings are not subject to temperature drift. The IGM-402 is offered with an extremely bright yellow, crisp OLED display, three log-linear analog outputs, three setpoint relays and an RS485 interface. Service screens can diagnose and display warnings for fault conditions. Filament current, emission current, and ion current can be monitored in real time on the research screen. Sensitivity and degas time can be user adjusted. The user can turn on/off the filaments, Degas and change emission current using three different modes of operation, including front panel push buttons, Digital inputs or RS-485 commands. www.instrutechinc.com
 

 

 “Hornet” Miniature Ionization Vacuum Gauge Module
 
InstruTech’s new miniature hot filament Ionization vacuum gauge module the IGM401, dubbed the “Hornet” for measuring pressures from 1 × 10-9 to 5 × 10-2 Torr. The IGM401 is a rugged metal Ionization gauge with Dual Filaments. It incorporates numerous design features to reduce cost and improve performance. The electrometer auto zeroes to ensure that the readings are not subject to temperature drift. The IGM-401 is offered with a extremely bright, crisp OLED display, one log-linear analog output, one setpoint relay and an RS485 interface. The display menu provides the user the choice to select from 16 common gases without having to apply manual correction factors. Service screens can diagnose and display warnings for fault conditions. Filament current, emission current, and ion current can be monitored in real time on the research screen. Sensitivity and degas time can be user adjusted. In addition to high vacuum measurements, a new option now available with the Hornet allows for connection of two convection vacuum gauges to the Hornet. The Hornet will operate and provide measurements from two external convection gauges without the need of another controller. The IGM gauge is also the first direct drop-in plug-compatible replacement for the Granville-Phillips Micro-Ion® gauge, which has been in widespread use for many years Micro-Ion® is a registered trademark of Brooks Automation/Granville Phillips. www.instrutechinc.com
 

 

 “Stinger” Convection Vacuum Gauge Module
 
 InstruTech’s CVM-211 series vacuum gauge module with onboard electronics/controller, dubbed the “Stinger,” is based on the convection vacuum gauge principle, and measures pressures from 1000 to 10- 4 Torr. Requiring minimal installation space this miniature convection vacuum gauge module offers one of the smallest form-fit designs available in a vacuum gauge. The Stinger is powered by 11-30VDC and provides a non-linear analog output as well as one process setpoint relay for controlling vacuum system pumpdown and venting. The Stinger module also includes an extremely simple user interface with a built-in 3-digit LED display, for readout of pressure, and for setup, calibration, and operation of the unit. The Stinger module is also a drop-in plug-compatible replacement for the Granville-Phillips Mini-Convectron® gauge modules. Mini-Convectron® is a registered trademark of BrooksAutomation/ Granville Phillips. www.instrutechinc.com
 

 

 VGC-301 Convection Vacuum Gauge Controller
 
 The InstruTech VGC-301 vacuum gauge controller is a convenient and inexpensive readout and power supply instrument for use with InstruTech’s “Worker Bee” convection vacuum gauge. This space saving 1/8-DIN housing can be used as a bench top or mounted in a cutout in an instrument panel. The VGC-301 measures pressure pressures from 1000 to 10-4 Torr. It is powered by 12-30 VDC, or by its selfcontained universal 100-240VAC supply. It provides a non-linear S-curve, user-scalable linear, or log-linear analog output, as well as RS232 and RS485 interfaces. Two process setpoint relays are included for controlling vacuum system pumpdown and venting. The VGC-301 module also includes a very easy and intuitive user-friendly interface with built-in 4-digit LCD display, for readout of pressure, and for setup, calibration, and operation of the unit. www.instrutechinc.com
 

 

 “Worker Bee” Convection Vacuum Gauge.
 
 InstruTech’s CVG-101 series Convection Enhanced Pirani vacuum gauge, dubbed the “Worker Bee,” is for measuring pressures from 1000 to 10-4 Torr. The Worker Bee gauge is the first direct drop-in plug-compatible replacement for the Granville-Phillips Convectron® gauge. (Convectron® is a registered trademark of Brooks Automation/ /Granville Phillips Company.) InstruTech has completely redesigned its new gauge for significantly lower cost, without sacrificing quality or performance. The internal surface area has been decreased by almost 75%, improving the response time of the gauge to lower pressures. Temperature compensation has been moved to the external environment to improve response time to temperature changes. Designed for reliability, the Worker Bee provides significant cost savings in total cost of ownership.
 
InstruTech, Inc.
Longmont, CO
www.instrutechinc.com
Tel: 1-303-651-0551
E-mail:  info@instrutechinc.com
 

 

 GTC-395 Thermocouple Vacuum Gauge
 
 The MyersVacuum GTC-395 ThermocoupleVacuum Gauge is a single station microprocessor controller, with easy to read display, housed in a DIN-style case. Usable as Panel mount or beach top. It uses the industry standard GTC-036 Thermocouple sensor. Pressure range is 1 mTorr to 3000 mTorr with an at atmosphere indication. The gauge features two independent relays, with front panel status indicators, that can be set within the range of the gauge. Other features of the GT 430 include Two (2) adjustable independent relay outputs, RS 232 serial interface, and Analogue output for remote display/monitoring. www.myers-vacuum.com
 

 

 Explosion Proof Enclosure for Thermocouple
& Thermistor Sensors
 
 Myers Vacuum has developed an enclosure for explosion proof /resistance applications. This lightweight explosion proof housing can be easily used with standard thermocouple or thermistor sensors. The foot print is ~8” tall by 5.5” wide. It meets requirements for NEMA 4X, FM standard 3615 Class I, groups B, C and D and Class II, Groups E, F, G, CSA Standard C22.2 No. 30 CLASS III and UL Standard 1203.

 

 
Myers Vacuum Repair Services, Inc.
Kittanning, PA
www.myers-vacuum.com
Contact: Dean Myers
Tel: 1-724-545-8331
E-mail:  dmyers@myers-vacuum.com
 

 

 ActiveLineAnalog Vacuum Gauges
 
 Pfeiffer Vacuum, Inc. offers an extensive line of analog vacuum gauges to meet the most demanding pressure measurement and process control requirements. TheActiveLinegauges contain integrated electronics and feature an easy to use interface that allows for operation with or without a controller. TheActiveLinegauge transducers are also designed so that they can be controlled directly through other PfeifferVacuum products such as leak detectors and turbo pump controllers. By combining rough and high vacuum gauge technologies into single, compact packages, Pfeiffer Vacuum offers the unique ability to easily measure a wide range of pressures from atmosphere to 5E-10 mbar with a single transducer. For additional control flexibility, Pfeiffer Vacuum offers a line of controllers, providing an analog output voltage representing pressure, plus control relays, simple calibration, and a digital readout of the vacuum level. ActiveLine is available in Piezo, Capacitance Diaphragm, Pirani, Cold Cathode, Process Ion, Full Range Cold Cathode and Full Range BA gauges. www.pfeiffer-vacuum.com
 

 

 Radioactive and Electromagnetic Compatible Vacuum Gauges
 
 Pfeiffer Vacuum, Inc.’s ModulLine vacuum gauges are tolerant of electromagnetic fields and radioactivity making them ideal for use in accelerators, UHV, high temperature and areas with radiation. They feature a rugged, proven design with automatic switchover from Pirani to cold cathode sensor. ModulLine is available with metal-sealed sensors for UHV applications. Designed for exceptional interface and control flexibility, ModulLinepermits operation with remote electronics from the gauge head and has four different interface options including RS232, RS485, and Profibus.
 
Pfeiffer Vacuum Inc.
Nashua, NH
www.pfeiffer-vacuum.com
Tel: 1-603-578-6500
E-mail:  gauges@pfeiffer-vacuum.com
 

 

 Extremely High Vacuum Gauge
 
 The ULVAC AxTRAN is an extremely high vacuum gauge (XHV) that uses an energy analyzer to completely separate the ion source and ion collector. This structure permits AxTRAN to separate and measure noise current generated inside/outside the gauge, and gas ion current dependent on the pressure generated in the ion source. It enables highly quantifiable pressure measurements in a wide pressure range (10-2 to 10-11 Pa). The AxTRAN can be used for pressure measurements for high-energy accelerators, ultra-high and extremely high vacuum systems. Features include two independent set points, an easy-to-read LED with 3-digit mantissa display and a wide pressure range.
 
ULVAC Technologies, Inc.
Methuen, MA
www.ulvac.com
Tel: 1-978-686-7550
E-mail:  sales@ulvac.com
 

 

 CVC3000 Absolute Pressure Vacuum Controller
 
 The VACUUBRAND® CVC3000 is a unified controller for the rough vacuum range. It controls process vacuum, cooling water, and venting as required. Used in conjunction with a single speed vacuum pump and solenoid valve, it can maintain two-point control of vacuum levels, or execute multi-step programs. When used in conjunction with a VARIONT chemistry pump, it can automatically find and follow boiling point curves for evaporations up to 30% faster than two-point control with minimal supervision.A special ‘turbo’mode is included for backing of turbomolecular pumps. An integrated vent valve is included. The VACUUBUSinterface allows automatic recognition and configuration of solenoid vacuum valves, vent valves, cooling water values, transducer peripherals and VARIONT vacuum pumps. The bi-directional RS232 port allows process validation, or command of multistep processes via computer. The CVC3000 has an integrated capacitive transducer made of alumina ceramic with outstanding corrosion resistance and superior long-term stability producing a recommended controller for all delicate processes.
 
VACUUBRAND, Inc.
Essex, CT
www.vacuubrand.com and
http://www.vacuubrand.com/en-pageID509.php?locale=us
Contact: Robert Freeman
Tel: 1-860-767-5341 ×127
E-mail:  rfreeman@vacuubrand.net
 

 

 XGS-600 Vacuum Gauge Controller
 
 Varian’s new XGS-600 makes the complex task of vacuum measurement simple for you. The high-performance, high-capacity rack controller provides cost effective monitoring and control of multiple roughing, high vacuum and ultra high vacuum gauges in a standard halfrack package. The XGS-600 replaces Varian’s current controllers, the MultiGauge and SenTorr and requires from 50 to 75% less rack space than other controllers. For systems and enduses that require measurement and tracking of pressure, the XGS-600 provides power to, and records signals from multiple vacuum gauges. In addition, the XGS-600 can also communicate pressure readings to other elements of a system to indicate a change in status triggered by set points, or to activate other elements, such as a high-vacuum pumps or valves. Using stateof-the-art signal processing electronics, the XGS-600 features fast signal response of less than 20msec while still allowing users to simultaneously operate up to twelve convection type gauges, or up to four hot filament or cold cathode gauges combined with four convection gauges in one unit. A programmable dot matrix LCD displays up to 8 gauges at one time and can be configured to a font viewable from 20 feet. Simple screen organization and navigation make the unit extremely easy to use. No manual is needed for operation. www.varianinc.com
 

 

 CT-550 Active Vacuum Gauge
 
 The Varian CT-550 Active Vacuum Gauge is a self-contained roughvacuum gauge that needs no separate controller. It integrates a Varian CT-550 transducer with controller electronics into one compact housing. This stand-alone package is ideal for applications requiring minimum use of space or direct integration with PLCs. The CT-550 technology produces a wider range of pressure measurement, 1 × 10-3 Torr to atmospheric pressure, with faster response than thermocouple gauges. A digital display of pressure and digital serial communications are options. The compact design results in savings on cost and space and it has remote calibration. The set point for process control is digitally adjusted. The pressure range: 1 × 10-3 Torr to atmospheric pressure and analog pressure output is 1 volt per decade, log-linear. Power input range is 20 VDC to 27 VDC. Electrical connection is through a 9-pin D-subminiature connector. The vacuum connection is either a NW16 or NW25 KF flange. On-board digital pressure readout is available as is RS-232/RS-485 digital communications. The power supply/signal breakout box is available separately. www.varianinc.com
 

 

 CT-100 Active Vacuum Gauge
 
 Varian’s CT-100 Active Vacuum Gauge delivers Pirani gauge performance, at lower cost, in a simple, durable design. Pirani-like rapid response time of 0.2 seconds makes the CT-100 ideal for high productivity applications where process steps are critically time-dependent. Rapid response time enables fast-acting valves to protect turbo pumps from sudden inrush of gas. Two user-defined set points per gauge can trigger multiple process steps, alarms, or other pressure-related conditions. A selectable pressure range offers accurate and repeatable readings precisely where it is most critical to the user. The CT-100 operates over the full rough pressure spectrum, 1 × 10-4 Torr up to 100 Torr or 20 mTorr to atmosphere. On-board LEDs give quick visual indication of vacuum status. The robust sensing element is three times thicker than typical gauges, minimizing sensitivity to process vibration, shock, and condensables, providing longer life and higher repeatability than traditional Pirani gauges. A single point calibration feature maintains gauge accuracy over time. The CT-100 is ideal for mass spectrometers and surface analysis equipment. For load locks, rapid 0.2-second response time and excellent repeatability make the CT-100 the ideal choice. Vacuum connection is a 1/8-inch NPT threaded pipe (KF adapter may be ordered separately) or a welded-on NW16 KF Flange. www.varianinc.com
 

 

 IM-500 Active Vacuum Gauge
 
 The Varian IM-500 Active Vacuum Gauge is based on the proven inverted magnetron gauge, providing reliable measurement of pressures from 1 × 10-3 Torr down to 1 × 10-9 Torr, even in corrosive or dirty environments. It is self-contained, needing no separate controller. The gauge tube may be easily cleaned or replaced if necessary. Like traditional cold-cathode gauges, the IM-500 Gauge has no hot filaments, which burn out over time. Unlike traditional coldcathode gauge designs, the Varian IM-500 Gauge features fast starting, even under high-vacuum conditions. The gauge can also be turned on or off remotely via a DC voltage signal. It has on-board LEDs to indicate the status of the gauge. On-board control electronics do not need an external controller. It has rugged, all stainless steel construction. No elastomers or O-rings are used in the gauge housing, which resists corrosion and dirt. The compact size saves on space and cost. Output signal is 0.5 to +8.5 VDC log-linear, 1 volt per decade. Electrical connection uses a 15-pin D-subminiature connector. Vacuum connection is either a NW16 or NW25 KF flange. www.varianinc.com
 

 

 BA-550 Active Vacuum Gauge
 
 The Varian BA-550ActiveVacuum Gauge is a self-contained Bayard-Alpert transducer that does not need a separate controller. This standalone package is ideal for applications requiring minimum use of space or direct integration with PLCs and digital communications. The measurement range of the BA-550 is 10 mTorr to 2 × 10-9 Torr, and the transducer can be operated remotely via analog or digital logic. The pressure reading is available from the optional on-board LED display, a one-voltper-decade analog signal, or digitally through the optional RS-232/RS-485 interface. In addition, two SPST set points may be used for process control and easy integration with a PLC. E-beam degas is a standard feature. The small footprint results in savings on cost and space. The LED display, with digital numeric display, is available, eliminates the need for panel-mounted electronics. Remote calibration through the digital interface is fast and operator-independent. Remotely operated degassing maintains sensor performance. Power input is 24 VDC nominal @ 0.5 amps with a filament choice of tungsten or thoria-coated iridium. Vacuum connection is either NW16 or NW25 KF flange. Electrical connection uses a 15-pin D-subminiature connector. The power supply/signal breakout box may be ordered separately.
 
Varian, Inc., NorthAmerica Vacuum Technologies
Lexington, MA
www.varianinc.com
Contact: Walter Stevenson Palmer (Steve), Manager, Marketing and Merchandising, North America Vacuum Technologies
Tel: 1-781-860-5426
E-mail:  steve.palmer@varianinc.com
 

 

 

 

 

Vacuum Feedthroughs and Seals

 
 Compiled by Terrence Thompson, Contributing Editor
 
 This product showcase describes selected vacuum feedthroughs and seals used in a wide variety of vacuum-centric process applications.
 
 Feedthroughs, and their seals, are used in many vacuum processes. If one needs to introduce a linear or rotary motion with manual, pneumatic or motorized actuation, fluid and electric feedthroughs from a source outside the vacuum chamber, specialized feedthroughs are used to accomplish the task. Often, instrumentation sensors within a vacuum chamber are necessary and electrical feedthroughs accomplish this task. Linear and rotary motions are used to move work pieces, targets, etc.
 
 Electrical feedthroughs are available in a wide variety of terminations, maximum voltages and current carrying capacities on standard vacuum mounting flanges. Instrumentation feedthroughs are available for signal passthrough using standard coaxial configurations and a variety of multipin variations. Thermocouple feedthroughs are available for temperature measurement in all standard ANSI codes in both single-ended & double-ended configurations. Military specification versions of the thermocouple feedthroughs are also available, as well as thermocouple feedthroughs with integral power leads.
 
So Many Decisions
 
 Check with the manufacturers since there are an incredible number of potential combinations for a given application. Your choices may be narrowed if it is a retrofit application for a system that performed well when new. If upgrading, then examine the newer technologies to see if there is a comparable or upgrade ‘fit.’
 
 The AVEM [] lists feedthrough collars as well as electrical, high current, fluid, linear motion, optical, radio frequency, rotary motion and fluid feedthrough plus related tubing, flanges, fittings, bellows and seals. Sealing options range from elastomer seals to ferrofluidic technology with each type working well in specific applications. The AVS [] lists members that provide vacuum feedthroughs, collars and other related vacuum components.

 

 
 Product Descriptions
 
In the following product descriptions, vendors make distinctions to focus on specific intended applications, rendering direct comparisons difficult. When in doubt, go to Vacuum Technology & Coating magazine’s home page at  and click on the advertiser links for additional details or telephone numbers for calling to discuss your specific application requirements. Next month the rest of the vacuum feedthroughs and seals will be showcased.
 

 

 SuperSealFerro-Sealed
Rotary-Motion Feedthroughs
 
 A&N Corporation‘s SuperSealvacuum feedthroughs provide many models for reliable motion, fluid and electrical applications. Each of these products are designed to enable a vacuum user to bridge the barrier between your vacuum environment and atmosphere without compromising the vacuum integrity of your system. A&N Corporation and Rigaku Vacuum Products Division have combined their expertise in vacuum component production to create a breakthrough in rotary vacuum feedthrough technology. The SuperSeal is hermetically sealed with the Rigaku SuperSealferrofluid technology with vacuum rated for 1 × 10-8 Torr (UHV option rated to 1×10-9 Torr). It is rated for up to 5000 rpm performance with very low stray magnetic fields and it has no magnets in the vacuum environment. The feedthrough has high torque capacity with a 2- 1 /2 atmosphere pressure differential tolerance. Multiple connection options (threaded nose, baseplate, CF, ISO or customized are available). The SuperSeal is a direct re- placement for traditional elastomer and bellows and has greatly increased service life and a higher torque capacity with no leak rate fluctuation during rotation. The maximum operating pressure is 37 psig. With a maximum operating differential of 2.5 atm, it is pressure tested to 38 psig @ 2000 rpm and helium leak tested to 5×10-9 Std. cm3 /s. The maximum operating temperature for the HV model is 80°C.
 
A&N Corporation
Williston, FL
www.ancorp.com
Tel: 1.800.FLANGE1 or 1-352-528-4100
E-mail:  sales@ancorp.com
 

 

 Subminiature-C Multipin Hermetic Feedthroughs
 
 The Accu-Glass Products, Inc. Subminiature-C multipin hermetic feedthroughs are designed for applications where space is limited or where Subminiature-D connections will not fit. The compact design allows installation into 1.33-inch CF metal seal and ISO-NW16KF elastomer seal flanges. Nine gold-plated pins are in a straight through pin-to-pin design and are hermetically sealed and electrically insulated in a stainless steel shell using the latest in glass-ceramic bonding technology. Subminiature-C feedthroughs and cables are sold individually or as kits, where each kit contains a feedthrough and both vacuum and airside cable assemblies. Air and vacuum side connectors are fitted with captured stainless steel socket head screws that provide a means of securely locking them to their mating feedthroughs. On the vacuum side, Kapton® insulated cable assemblies fitted with PEEK connectors are available to meet the demands of ultrahigh vacuum environments. In-vacuum connector screws are vented where required and the feedthrough’s screw-boss functions as a locating key. Air to vacuum pin position is identified with a permanent surface mark, which clearly locates pin assignments. www.accuglassproducts.com
 

 

 Circular Hermetic Instrumentation Feedthroughs
 
 The Accu-Glass Products, Inc. circular hermetic instrumentation feedthroughs are constructed with pin arrangements designed to meet Mil-C-26482 specifications. 19 gold-plated pins are in a straight through pin-to-pin design and are hermetically sealed and electrically insulated in a stainless steel shell using the latest in glass-ceramic technology. Mil-C-26482 feedthroughs are sold individually or as kits, where each kit contains one feedthrough and one each of the vacuum and air side cable assemblies. Ultrahigh vacuum cable assemblies with PEEK connectors and Kapto® insulated ribbon cables are available to meet the demands of ultrahigh vacuum environments. Vacuum side cable assemblies and other accessories may be found on our website. Air-service cable assemblies use standard Mil-C-26482 connectors. Custom in-vacuum and air-service cable assemblies are available on request. www.accuglassproducts.com
 

 

 Multipin Hermetic Subminiature-D
Instrumentation Feedthroughs
 
 The Accu-Glass Products, Inc. multipin hermetic Subminiature-D instrumentation feedthroughs are constructed with pin arrangements designed to meet MIL-C-24308 specifications. 9, 15, 25 or 50 gold-plated pins are in a straight through pin-topin design and are hermetically sealed and electrically insulated in a stainless steel shell using the latest in glass-ceramic bonding technology. Ultrahigh vacuum cable assemblies with PEEK connectors and Kapton® insulated ribbon cables are available to meet the demands of ultrahigh vacuum environments. Vacuum side cable assemblies, individual connectors and other accessories may be found on our website. Subminiature-D multipin assemblies with up to 250 pin configurations are frequently fabricated. For unique requirements, flanges with over 1,000 pins have been engineered and fabricated. Tip: Accu-Glass Products offers both CF and ISO “Conical Reducers” that are suited for use where larger flange sizes are needed to accommodate multiple feedthroughs but where the port to be used has a smaller flange size, such as 50 conductors on a 4.50-inch CF flange through a 2.75-inch CF port. www.accuglassproducts.com
 

 

 Fiber Optic Feedthroughs
 
 The Accu-Glass Products, Inc. Fiber Optic feedthroughs are constructed with 100, 200, 400, 600, and 1000 micron UV/VIS fibers. They are designed for vacuum applications requiring Fiber Optic connections from inside a vacuum system to external equipment. The fiber is hermetically sealed into a stainless steel shell, using the latest in glass bonding technology, and terminates on the vacuum and air side with standard SMA 905 terminations. FC and ST connections are also available. Ultrahigh vacuum polyimide buffered optical fibers are available to meet the demands of ultrahigh vacuum environments. All Accu-Glass optical fiber is constructed as a core-and-cladding composite. The core, or the filament that guides the light, consists of a thin strand of hightransmission fused silica. The cladding consists of an outer layer of doped, lower-refractive-index fused silica. This two-layer de- sign tightly confines the light to the central core of the fiber that in turn delivers a maximum amount of light at the far end. We also closely control the fiber diameter during the drawing process, allowing the fiber to center well in connectors with a low loss rate. www.accuglassproducts.com
 

 

 Precision HTL Series Linear
Motion Feedthroughs
 
 The Accu-Glass Products, Inc. precision HTL series linear motion feedthroughs are designed to operate at temperatures as high as 250°C. Linear movement is measured in 0.001 inch increments on the rotary barrel scale and 0.025 inch increments on the linear body scale, which are laser etched into the black anodized aluminum finish. They are constructed of aluminum and stainless steel, where only stainless steel surfaces are exposed to the vacuum environment. In-vacuum bearings are film lubricated with a UHV compatible Krytox® lubricant, while air side bearings are lubricated with high-temperature Krytox® lubricant. The linear shaft is sealed with an AM-350 edge-welded bellows. Feedthroughs are available on Conflat® style CF metal seal or ISO-KF style elastomer seal flanges. www.accuglassproducts.com
 

 

 High-Torque HTR Series
Rotary Motion Feedthroughs
 
 The Accu-Glass Products, Inc. high-torque HTR series rotary motion feedthroughs are designed to operate at temperatures as high as 250°C and rotational torque up to 250 in-oz. They are constructed of blackanodized aluminum and stainless steel, where only stainless steel surfaces are exposed to the vacuum environment. In vacuum bearings are dry-film lubricated with tungsten-disulfide, while air side bearings are lubricated with hightemperature Krytox® lubricant. The rotation shaft is sealed with an AM-350 edge-welded bellows. Feedthrough rotation can be monitored via a 360°/5° increment laser-etched scale found on the manual actuator knob. Rotary feedthroughs are available on Conflat® style CF metal seal or ISO-KF style elastomer seal flanges.
 
Accu-Glass Products, Inc.
San Fernando, CA
www.accuglassproducts.com
Tel: 1-818-365-4215
E-mail:  sales@accuglassproducts.com
 

 

 CeramTite® High-Pressure Feedthrough
 
 CeramTec, a leader in ultra-high vacuum seal technologies, has a new CeramTite® high pressure feedthrough built for extreme down hole environments. This high-pressure feedthrough (HPF) is rated for pressures up to 25,000 psig and temperatures up to 250°C. These designs are successfully tested to 50,000 psig but assembly pressure rating is limited by both the O-ring and housing materials. Custom designs eliminating the need for O-rings may improve the pressure rating. CeramTec is an ISO 9001:2000 technical ceramic and hermetic company that manufacturers a wide range of custom vacuum components including connectors, isolators, feedthroughs, viewports and high voltage bushings. www.ceramtec.com
 

 

 Vacuum Feedthroughs
 
 CeramTec North America’s Ceramaseal® product offering is a most complete line of hermetically sealed feedthroughs built to support vacuum technology. A feedthrough is an insulated, electrical lead assembly that provides for the transfer of electrical power, gases or fluids from outside a hermetic chamber to the inside. Ceramaseal® feedthroughs address applications requiring hermeticity and electrical isolation. Our feedthroughs are built to endure extreme conditions, whether it be an ultra-high vacuum (UHV) environment, temperatures ranging from cryogenic (4K) to 450º C, pressures in excess of 25,000 psig, corrosive or caustic environments, while maintaining an impressive level of reliability and performance. The science of ceramic-to-metal sealing technology and glass-ceramic sealing technologies allow CeramTec to manufacture feedthroughs with capabilities that go far beyond that of any glass or elastomer sealed feedthrough. A feedthrough is basically defined by the requirements for installation, insulation, and conductor material. CeramTec’s Product Guide for Ceramaseal® Products includes thousands of standard feedthroughs with weldable, ISO KF flange, ConFlat® flange, NPT, and baseplate instal- lation mountings. Most feedthroughs are available with a choice of 304 Stn. Stl., Nickel, Molybdenum or Copper conductors to suit your specific application. When the standard approach won’t do, CeramTec’s engineers can custom design a solution for the application. www.ceramtec.com
 

 

 Multipin Connectors
 
 The CeramTec multipin connector category of products describes hermetic feedthroughs of two or more conducting pins that are fitted with plugs on the air side. In many cases, these multipin connectors also accept vacuum-side plugs. Ceramaseal® product variations include our Micro D Type (MIL-DTL-83513) connectors, as well as Sub D Type (MIL-C-24308) connectors and circular connector types MIL-C-26482 and MIL-C-5015. Multipin connectors are used primarily to provide instrumentation signals, voltage and/or current into a highvacuum or ultra-high vacuum environment, with an in-line connection to outside instrumentation. Designs adapt a CeramTec feedthrough (receptacle) with an industry-standard plug. The connector assembly is characterized by the MIL Spec designation, installation method, and number of pins. In situations where voltage and current requirements are moderate, CeramTec is able to achieve a very high pin/lead density (up to 51 pins) using glassceramic sealing technology. Designs include both single-ended and double-ended connector assemblies. www.ceramtec.com
 

 

 Thermocouple Feedthroughs
 
 Thermocouples are widely used to measure the temperature inside a vacuum or pressure chamber. CeramTec’s thermocouple feedthroughs, manufactured with thermocouple materials or extension material, transmit through the wall of the chamber the electromotive force (emf) generated by the application of heat to the thermocouple bead without introducing error. External instrumentation can then evaluate the strength of the emf that is proportional to the temperature at the thermocouple bead thus yielding a temperature measurement. The Ceramaseal® thermocouple feedthroughs provide the necessary electrical isolation and a hermetic seal. Typical thermocouple feedthrough types include loop type (ANSI Type R/S & T), spade type (ANSI Type K & C) and MIL-C-5015 type (ANSI Type K). For refractory and noble metal thermocouples CeramTec uses compensating wires. The joints between the compensating material and the true thermocouple conductor material must be thermally shielded and not exceed 260°C.
 
CeramTec North America Corporation
Laurens Operations
Laurens, SC
Tel: 1-864-682-3215 or 1-800-752-SEAL (in the U.S.) www.ceramtec.com
 

 

 Single and Dual Feedthroughs For
Quartz Crystal Monitoring Applications
 
 Fil-Tech, Inc. supplies single and dual feedthroughs for quartz crystal monitoring applications. Single and dual feedthroughs fit 1” diameter base plate holes. Single feedthroughs have two fluid lines and one Microdot connector on the vacuum side and two fluid lines and one BNC connector on the air side. Dual feedthroughs have two fluid lines, one air line, and two Microdot connectors on the vacuum side and two fluid lines, one air line, and two BNC connectors on the air side. Fil-Tech also supplies our exclusive Longer Life GoldQuartz Crystals. Longer Life Gold crystals combine the low contact resistance and high chemical stability of Gold with the plastic yielding qualities of Alloy crystals. Laboratory results have shown 200% increase in crystal life with deposited magnesium fluoride on Longer Life Gold. Our Stress RelievingAlloycrystals are the best electrode for anti-reflective coating processes and high stress material depositions and are recommended with silicone monoxide, silicone dioxide, magnesium fluoride and titanium. Laboratory experiments have show a 400% increase in crystal life and longer period of steady, jump free oscillation with deposited magnesium fluoride on Alloy.
 
Fil-Tech, Inc.
Boston, MA
www.filtech.com
Contact: Paul Becker
Tel: 1-617-227-1133 or toll free 1-800-743-1743
E-mail:  paul@filtech.com
 

 

 Multipin Electrical Feedthroughs
 
 Insulator Seal’s Multipin instrumentation feedthroughs contain more than one conductor path or pin and are also fitted with a fastening air-side connector. These feedthroughs are used for the transmission of signal voltages and currents. They are commonly referred to as instrumentation feedthroughs because of their use in instrumentation control applications such as electron microscopes, electron-beam evaporation, electron microscopy, surface-science analysis and semiconductor process controls. www.insulatorseal.com
 

 

 Coaxial Feedthroughs
 
 Insulator Seal’s Coaxial feedthroughs are those products constructed with two concentric conductor paths — one outer metal tube or shield path, concentric with, and enclosing, a cylindrical center conductor path. The inner and outer paths are separated and insulated with a high purity alumina ceramic. Coaxial components are offered for industry standard BNC, MHV, SHV, Type N, SMA, SMB, Triaxial, Microdot, Between Series and SHV Bakeable connector interfaces. Coaxial style feedthroughs for most any application, from instrumentation signals to 20 kV high voltage power are included. www.insulatorseal.com
 

 

 Thermocouple Feedthroughs
 
 Insulator Seal’s Thermocouple feedthroughs are used in applications for in-vacuum temperature measurement. A thermocouple is a device that measures temperature as a function of the electromotive force induced when heat is applied to two dissimilar metal wires, which are joined at both ends. ISI thermocouple feedthroughs are not temperature sensing devices as such, but components used to conduct a thermocouple’s voltage (EMF) through the bulkhead of a chamber to external instrumentation. An air-to-vacuum environmental splice is in a thermocouple’s conductor path. ISI has base, refractory and noble metal compatible feedthroughs with various connector options including miniature, circular MS, push-on and screw-type connectors. www.insulatorseal.com
 

 

 Power Feedthroughs Medium Current
 
 Insulator Seal’s are used to transmit high voltage, high current or a combination of both. These can be used for a multitude of vacuum applications including vacuum furnaces, sample heating or biasing, in-vacuum coating applications such as electron-beam evaporation, resistive heating evaporation, and DC plasma sputtering. Proven and timetested designs are used to optimize the electrical performance of ISI power feedthroughs. Where space is not a limitation, ceramic surfaces are made as long as possible to maximize strike and creep distances. If space is limited, ceramics are convoluted in order to achieve increased surface distances with minimal impact on an insulator’s overall length. All air-side ceramic surfaces are glazed with a high temperature glass coating that reduces ceramic surface roughness and minimizes surface contamination. This glass coating enhances a ceramics’ electrical surface tracking characteristics. Some ISI power feedthroughs are fitted with tubular conductors that can be used to transmit both power and coolant simultaneously. These products are referred to as water-cooled feedthroughs. Water-cooled electrical components are typically used with grounded, closedloop cooling systems and nonconductive coolants such as deionized water or ethylene glycol. If using plain tap water, the cooling system must be grounded and lines must employ nonconductive materials such as polypropylene tubing. Properly grounded water lines will provide a safe dissipation path for any power conducted by the water. Current or power ratings are usually not given for water-cooled feedthroughs as the ratings are dependent on coolant flow rates and their heat dissipating capacity. Tap water temperatures can vary dramatically from one region to another, as will its heat dissipating capacity. Users are advised to establish safe and practical coolant flow rates based on the power requirements for their specific application and coolant heat dissipation capacity. www.insulatorseal.com
 

 

 RF Power Feedthroughs
 
 Insulator Seal’s RF Power feedthroughs are used to transmit either high voltage, high current or a combination of both. These can be used for a multitude of vacuum applications including vacuum furnaces, sample heating or biasing, in-vacuum coating applications such as electron-beam evaporation, resistive heating evaporation, and DC plasma sputtering. Proven and time tested designs. www.insulatorseal.com
 

 

 Liquid and Water Feedthroughs
 
 Insulator Seal’s Water and Liquid Feedthroughs are used to transfer coolant to processing equipment inside a vacuum. For example, electron beam evaporation sources must be in a high vacuum environment and generating a densely focused electron beam to produce enough heat to evaporate Alumina ceramics; water cooling is therefore required to prevent damage to evaporation crucibles and electromagnetic coils used respectively to contain the molten alumina and focus the electron beam. Liquid Nitrogen Feedthroughs are used for the same cooling purposes as Water Feedthroughs but offer lower temperature (-200°C) capabilities and therefore greater cooling rates. Liquid Nitrogen Feedthroughs are designed so as to minimize heat transfer between coolant lines and vacuum mounts. Ice build up can be detrimental to the sealing characteristics of a vacuum mount. Thermal insulation in liquid nitrogen lines is achieved through double wall coaxial construction. A 0.25 inch cooling line is inserted and welded to one end of a 1 /2 inch support tube. The opposite end of the 1 /2 inch support tube is welded to the vacuum mount which, when evacuated, creates a coaxial vacuum cavity between the two tubes. This cavity is an excellent thermal barrier, which prevents ice build up on the vacuum mount flange. www.insulatorseal.com
 

 

 Methods of Sealing
 
 Insulator Seal’s Del-Seal(Conflat® compatible) metal seal flanges have become America’s industry standard and the world’s leading choice for ultra high vacuum flanges. They are listed with both the American standard size designations as well as the European DN CF standard. They are offered in 13 sizes from 1.33” (DN16 CF) to 16.5” (non-DN standard) diameters. Copper gaskets, Viton® elastomer gaskets and bolt kits are also detailed. ConTorrGaskets are an ISI patented design offered in plain or gold-plated OFE-copper. What makes these gaskets unique from conventional copper gaskets is the revolutionary method by which they are installed, held in place and removed from metal seal flanges. Kwik-Flange(ISO NW compatible) elastomer seal flanges were specifically designed for high vacuum system connections requiring quick and frequent assembly and disassembly. They have been modeled after the globally established ISO NW flange format. ISI offers the Kwik-Flangesystem, including mounting accessories, in tube sizes from .750” (DN16 KF) to 2.00” (DN50 KF). Baseplate elastomer seal mounts are self-contained mounts, originally developed for the vacuum coating industry and designed for use with bell-jar systems or flat Baseplate vacuum chambers. These blank mounts fit through 1.00” holes. As an added convenience, ISI blank Baseplate mounts are fitted with a female 3 /8-16 thread to support custom vacuum structures. National Pipe Thread (NPT) mounts are also offered as a line of standard blank mounts. These are made of 316 stainless steel material and used to blank-off unused NPT vacuum ports. These mounts are typically sealed using conventional plumber’s Teflon® tape and are suitable for rough vacuum applications. www.insulatorseal.com
 

 

 Custom Engineering Seals
 
 At Insulator Seal, we know that many of tomorrow’s standard components will evolve from the special fabrications produced today and to this end we listen all the more carefully to our customer’s individual requirements. The custom engineering of ceramic-to-metal seals is a central part of our manufacturing activity. Our Research and Development personnel are always available to discuss technical issues and we pride ourselves on the speed with which we can evaluate a particular application and propose the most cost-effective solution to the customer. Insulator Seal (ISO-9001:2000 certified) is a key provider and world leader in the manufacture of electrical and optical, ceramic-to-metal components for the vacuum science and technology community. ISI has features the industry’s most comprehensive line of hermetically sealed electrical and optical ceramic-to-metal components. ISI scientists, engineers and technicians have been perfecting the science and art of ceramic-to-metal bonding for over thirty years. Using time tested proprietary vacuum bonding techniques and advanced vacuum brazing systems ISI provides the scientific and industrial vacuum community with ceramic-to-metal products of unsurpassed quality and performance. Insulator Seal’s product line includes a complete line of thermocouple feedthroughs, single and double-ended multipin instrumentation feedthroughs, an extensive selection of industry standard coaxial instrumentation and power feedthroughs, high frequency RF power feedthroughs with patented cooling geometry, as well as custom engineered products for exotic or demanding applications.
 
Insulator Seal, A division of
MDC Vacuum Products, LLC
Sarasota, FL
www.insulatorseal.com
Tel: 1-941-751-2880 and Toll-Free 1-800-548-9509
E-mail:  sales@insulatorseal.com
 

 

 CF® Flange Gaskets from ¼ Hard OFHC Copper,
Plated Versions Available
 
 Kurt J. Lesker Company manufactures CF® Flange gaskets from ¼ hard OFHC copper, then cleans and finishes them to a scratch- and burr-free condition. These premium gaskets are individually packaged to maintain cleanliness, and are available from stock for flange sizes 1.33” OD through 18” OD. KJLC even stocks the hard-to-find 14.25” OD and 14.5” OD CF® flange gaskets. For the most demanding high temperature applications, Kurt J. Lesker Company’s proprietary plating process produces the shiniest Silver-Plated CF® flange gasket available. Meticulous 100% visual inspection guarantees the high quality these gaskets deliver. For applications where frequent disassembly prohibits the use of a metal gasket, the Kurt J. Lesker Company offers two varieties of Viton® gaskets specifically designed for CF® flanges. These products are: an Econo version; and the premium VZVIT series, which provides simple assembly. The unique VZVIT design “holds” the gasket in place, even when the flange mating surfaces are perpendicular to the floor. Annealed OFHC copper, gold-plated OFHC copper, and aluminum CF® flange gaskets are also available from stock. www.lesker.com
 

 

 Electrical Feedthroughs
 
 The Kurt J. Lesker Co. manufactures over 1,200 different electrical feedthroughs in a wide variety of terminations, max voltages, and current carrying capacities, including three distinct ranges: Power Feedthroughs, Instrumentation Feedthroughs, and Thermocouple Feedthroughs. Power Feedthroughs are available in voltages to 100kV, current capacity up to 600A, and on all standard vacuum mounting flanges. Various conductor materials are available, including (but not limited to) copper, nickel, stainless steel, and Kovar. Ins t r u m e n t a t i o n Feedthroughs are available for signal passthrough in all standard coaxial configurations (BNC, MHV, SHV, Type N, SMA, and SMB) as well as a variety of multipin variations (Mil-Spec, Circular, Type D). Thermocouple Feed-throughs are available for temperature measurement in all standard ANSI codes (Type K, J, C, T, E, R, & S) in both single-ended & double-ended configurations. Mil-Spec versions of the thermocouple feedthroughs are available, as well as thermocouple feedthroughs with integral power leads. www.lesker.com
 

 

 New Ferro Magnetic Fluid Rotary Drives
 
 Kurt J. Lesker Company Company introduces a new line of Ferro Magnetic Fluid Rotary Drives. On these unique drives, the rotating shaft is mounted inside the stationary body and the gap between them filled with a low vapor pressure fluid containing a colloidal suspension of magnetic particles. Under the influence of magnets in the drive’s body, the ferrofluid forms a series of liquid o-rings that vacuum-seal the shaft. Such drives are used in vacuum applications requiring rotary motion, including sample stages, barrel coaters, platens, planetaries, and roll/web coaters. The line includes both solid- and hollow-shaft drives with an assortment of vacuum chamber mountings including ConFlat® flanges, o-ring seal flanges, baseplate mounts, and threaded mounts. For drawings, details and pricing call 800.245.1656 or visit lesker.com
 
Kurt J. Lesker Company
Clairton, PA
www.lesker.com
Tel: 1-412-387-9200
Contact: Matt Jaszcar
E-mail:  mattj@lesker.comor sales@lesker.com
 

 

 Series 31 Seals and Components
 
 HPS® Series 31 is a line of ISO-KF standard vacuum components. The ISO-KF system refers to the family of small vacuum components (up to 2”), including flanges, elbows, tees and crosses. The International Standards Organization (ISO) has defined the interface dimensions, allowing the interchanging of components that conform to the standard’s dimensions. Applications ISO-KF fittings can be used in a wide variety of applications including: roughing and foreline plumbing; small systems a well as systems requiring frequent cleaning or modification. Also used in research and teaching laboratories. ISO-KF components are primarily designed for use at sub atmospheric pressure. Because of the large number of elastomer seals used, typical limiting pressure without baking is about 10-7 Torr. Baked systems using Viton® seals can be used to two decades lower. Standard components can be used to slight overpressure. If the ISO-KF system contains significant overpressure, i.e., 5 to 100 psig, then use the HPS® overpres- sure rings. The ISO-KF system is a modular, building block method of creating a piping system. There are several advantages in the use of ISO components. Since the flanges are “sexless” and the seal is symmetrical, so that the components are rotatable. By using ISO components, system assembly is quick and cost effective. See the online catalog for the ISO dimensions of flange sizes 10, 16, 25, 40 and 50. These dimensions apply to ISO-KF flanges of these nominal diameters throughout this catalog. The Series 31 component line also includes a few components in NW 80 (3”) and NW 100 (4”) sizes. There is no international standard for these sizes in the KF style. MKS has designed the flanging using series consistencies and customer requirements. www.mksinst.com
 

 

 Series 76 ISO-Universal Flange and Seal Components
 
 The HPS Series 76 series ISO-universal component system is used in a variety of industries from process manufacturing to semiconductor fabrication to thin film deposition. Some uses in vacuum systems are roughing and foreline plumbing for large vacuum systems; high vacuum, high conductance, interconnections; modular systems which will be modified frequently; and Experimental systems in research laboratories ISO-Universal flange components using elastomer seals are primarily designed for use at sub atmospheric pressure. When elastomer seals are used without baking, typical limiting pressures may be around 10-6 Torr. Baked systems using Viton can be used to 10-8 Torr. Standard components can be used to a slight over pressure. MF flanges may be used at a maximum pressure of 30 psig if the metal spacer ring is used and the flange damps are firmly retained. ISO-Universal flanges and components in this catalog are made of type 304 stainless steel. Centering ring and seal assemblies are offered with an aluminum centering ring and spacer ring, or with a stainless centering ring and an aluminum spacer ring. Rotatable bolt rings and damps are made of aluminum alloy. Retaining rings are made of steel. Flange seal surfaces are carefully machined and inspected for defects. Assembled components are leak checked for high vacuum use. They are cleaned and packaged to remain clean and protected in shipping. The user should observe precaution as required to prevent seal surface harm. This is especially important for used components returned to storage. www.mksinst.com
 

 

 Series 88 Line of CF-style fittings
 
 The HPS Series 88 is a line of CF-style fittings. CF flanges are the standard for ultrahigh vacuum applications. They use a flat gasket placed between two knife edges to provide the vacuum tight seal. Mating flanges have identical profiles, i.e., they are sexless, eliminating the need to store two types or worry about compatibility. Made with very high purity stainless steel and meticulous cleaning procedures, the HPS CF components are suitable for use in the ultrahigh vacuum regime to below 10-13 Torr and in temperatures from -196 to +500°C. The material characteristics of the flanges, seals, screws, and nuts are selected to provide high performance throughout a wide temperature range. Rotatable and non-rotatable flanges in sizes from mini 1- 1 /3 to 10 inches (34 to 254 mm) are available with several bore sizes to fit a range of tube diameters. MKS uses the latest automated equipment to provide the highest quality and consistency. Very high purity type304 stainless steel is selected to have few inclusions. Combined with MKS’ surface treatment and cleaning procedures, this minimizes outgassing, permeability, and leakage. Proper hardness is maintained to prevent the knife edge from deteriorating. HPS CF flanges suit applications requiring a very clean environment, ultrahigh vacuum conditions, high temperature, or where critical or dangerous materials must be contained or excluded. These include difficult applications with corrosive, radioactive, toxic or air sensitive materials; materials creation and processing such as molecular-beam epitaxy; analytical instrumentation including Auger electron spectrometers, mass spectrometers, and electron microscopes and high energy physics installation such as accelerators and fusion devices.
 
MKS Instruments, Inc.
Andover, MA
www.mksinst.com
Contact: MKS HPS Applications Engineering
Tel: 1-800-227-8766 (USA) or 1-978-645-5500 (worldwide)
E-mail:  mks@mksinst.com
 

 

 DC, RF and Thermocouple Feedthroughs
for Solar Manufacturing
 
 MPF manufactures electrical feedthroughs for vacuum applications using ceramic-to-metal sealing technology. These hermetic feedthroughs provide the highest reliability available for the transmission of electrical power and instrumentation signals into vacuum process systems. Many solar (photovoltaic or PV) manufacturers rely on MPF products to provide process and control to their vacuum coating equipment. DC and RF feedthroughs are used for high levels of electrical power to drive deposition processes that are critical to solar manufacturing. The thermocouple feedthroughs are also critical for monitoring and controlling vacuum deposition and crystal growth.
 

 

 Sub-D and Sub-C Miniature Feedthroughs
 
 MPF Products has a full line of Subminiature-D and C feedthroughs. The subminiature-D instrumentation feedthroughs are designed to meet MIL-C-24308 specifications. Standard configurations include 9, 15, 25 or 50 gold plated pins in a straight through pin-to-pin design. Ultra high vacuum cable assemblies with PEEK connectors and Kapton® insulated ribbon cables are available for a turnkey solution. High current (up to 5 Amps per pin), coaxial, thermocouple and combined solutions are also readily available in the Sub-D arrangement. For space-limited designs, MPF Products also offers Subminiature-C feedthroughs. The compact design allows for 9 gold plated pins to fit on either a CF16 (1.33”) or NW16KF (1.18”). Ultra high vacuum cable assemblies with PEEK connectors and Kapton® insulated ribbon cables are available for turnkey solutions. Custom configurations of both subminiature D and C feedthroughs are available.
 
MPF Products, Inc.
Gray Court, SC
Tel: 1-864-876-9853
 

 

 Electrical Feedthroughs
 
 Nor-Cal’s extensive line of electrical feedthroughs are manufactured from ultra-high vacuum grade materials such as high alumina ceramic insulators, OFHC® copper and nickel conductors, and 304 stainless steel flanges. These robust ceramic to metal feedthroughs have electrical ratings for operation with one side in dry atmosphere while the opposite end is in a stable vacuum. They are used in ultra high vacuum systems with CF flanges or high vacuum systems with NW flanges. CF feedthroughs can be baked to 450°C and NWs to 204°C with maximum system pressure of 1 × 10-4 Torr. Our product line consists of the most commonly required feedthroughs for general vacuum applications. Customs designs or modified standards can readily be supplied. n-c.com/index.asp
 

 

 Liquid Feedthroughs
 
 Nor-Cal’s product line of liquid and liquid nitrogen feedthroughs includes the most commonly required for general, high and ultrahigh vacuum applications. Tubing is 0.25 and 0.375 inch OD, type 304 stainless steel with CF or NW flanges. They are available without fittings or terminated with industry standard Swagelok® or Cajon® VCR tube fittings. Maximum bakeout with CF flanges is 450°C and 204°C with NWs. Vacuum ranges are 10-11 Torr and 10->8 , respectively. Water-cooled liquid feedthroughs are a cost-effective and reliable way to introduce water into a vacuum system. The 0.035 inch single wall tube construction is designed for the transmission of water as a cooling agent. Liquid nitrogen feedthroughs are constructed with dual and coaxial tube geometries. This thermal barrier effectively reduces condensation and ice buildup on the atmosphere side of the feedthrough around the mounting flange interface, protecting the seal’s integrity. This is necessary because of the extreme thermal gradients encountered with liquid nitrogen. Swagelok® stainless steel tube compression fittings provide a leakproof, torque free vacuum seal by swaging the stainless steel tube to which they are mated. They require no gaskets. Cajon® VCR stainless steel tube compression fittings properly handle rapid makeup in tube, pipe and welded vacuum systems. These zero clearance fittings make them the perfect installation solution when space is a problem. Compression of a removable copper gasket creates a vacuum seal between air and process sides. A new catalog book contains everything for the vacuum user, from the semiconductor process engineer to the UHV researcher. Our bound catalog contains US prices, specifications and drawings for 4000 standard vacuum components, including: isolation and pressure control valves; foreline traps; flanges and fittings; deposition monitors, feedthroughs and sensors; viewports and shutters; liquid and electrical feedthroughs; motion and positioning devices; and heater jackets and controllers. Custom chamber and weldment capabilities are also described in detail, including a detailed guide on vacuum chamber design.
 
Nor-Cal Products, Inc.
Yreka, CA
n-c.com/index.asp
Tel: 1-800-824-4166 or 1-530-842-4457
 

 

 Full Line of Magnetic Fluid Feedthroughs
 
 Telemark offers a fullline of Magnetic Fluid Feedthroughs covering: solid and hollow shaft; screw, mini-flange, nut, sleeve or flange mounted; air or water cooled; clamp or no clamp; inert or reactive environment fluid; inch or metric models. Standard models come in a variety of sizes and options and semi-custom or full cus- tom designs are available. Made by MoreTec Corporation, these feedthroughs contain the highest quality materials and fluids yielding extended wear life and extremely high reliability. Full spectrum testing is done on every feedthrough to insure superior user satisfaction. All of the above comes with very aggressive pricing for great value. Service/rebuild on all manufacturers models are available with fast turn-around and economical pricing. Contact Telemark at 415-883-1004 or russ@telemark.com
 
Telemark
Hayward, CA
www.telemark.com
Tel: 1- 415-883-1004
E-mail:  russ@telemark.com
 

 

 Magnetically-Coupled Transporter
for Vacuum Applications
 
 Transfer Engineering and Manufacturing offers a family of Precision Magnetic Manipulators (PMMs) for use in high and ultra-high vacuum or controlled environments. Linear, rotary and linear/rotary motions are available with the independence of motion on the patented dual shaft models offering a wide range of secondary motionsoperating clamping devices, vertical lift/lower mechanisms, securing locks as well as rotating stages. Widely used in research labs, the semiconductor industry and analytical laboratories, Precision Magnetic Manipulators can be incorporated into loadlock systems designed for sample/substrate/wafer introduction, positioning and removal. Each PMM can be customized to meet specific requirements. Examples of customization include shaft extensions, very high force PMMs with internal magnets for HV applications, choice of shaft material, ceramic bearings and hollow shafts for electrical feedthroughs. PMMs can be motorized and controlled by computer or remote joystick.
 

 

 Small Footprint, SEMI-Compatible,
Loadlock & Transfer System
 
 The Transfer Engineering and Manufacturing
 
TEAM-Mateis a compact, high-vacuum compatible, single-substrate loadlock system designed to load wafers or other substrates into a SEMI-standard or custom process module. This small footprint system can mimic the motions of a complex and costly robot but is more convenient to use and requires little or no engineering to integrate with a process module. Designed with care in selection of interfacing materials along with an integrated magnetically-coupled transfer device with moving parts located well below transfer height minimizes generation of particulates. The unique magnetically-coupled slide mechanism can be operated manually or motorized. The valve interface can be easily modified to mate to a wide variety of vacuum systems. Applications include sample delivery to modules for process development, as a manufacturing tool or for low-volume production.
 
Transfer Engineering and Manufacturing, Inc.
Fremont, CA
Tel: 1-510-651-3000
 

 

 Electrical, Fluid and Rotary Feedthroughs
 
 YTI Thin Film Products and Services offer a complete line of electrical, fluid, and rotary feedthroughs. All feedthroughs are leak tested to 1 × 10-8 Torr for reliable performance in high vacuum systems. The unique “Yeagle Interchanger” allows quick and effortless changing of octal, fluid, instrument and some electrical units. All feedthroughs are designed to fit a standard 1” port. Custom models are available for most high vacuum applications. Electrical feedthroughs are available in dual and single high voltage from 10 to 15 kV, 70 Amps in SS, ceramic, Teflon and OFHC copper.A medium current model has a maximum rating of 220V, 60 amps in SS or ceramic. Octal feedthroughs are rated at 120V, 5 amps/Pin in SS with standard octal connections on both sides. Stainless steel fluid, gas and LN2 feedthroughs are available in many variations with tubing sizes from 0.125” to 0.250”. Rotary feedthroughs are offered in brass, SS and Viton with 1 /4” shaft and maximum speed of 100 RPM. Models for instrumentation come in SS for dual 1 /4” water with coaxial electric.
 
YTI Thin Film Products and Services
Ashford, CT
Tel: 1-860-429-1908
www.ytionline.com
E-mail:  sales@ytionline.com
 

 

 

 

 

Vacuum Furnaces and Ovens

 
 Compiled by Terrence Thompson, Contributing Editor
 
 This Vacuum Technology & Coating product showcase covers some of the many vacuum furnaces and ovens used in diverse applications throughout many industries.
 
 Vacuum ovens and furnaces find applications in hundreds of manufacturing and other operations. Where are they used? If you need a vacuum to eliminate, or minimize, gas interactions and oxidation when heating a product, there are a wide variety of ovens and furnaces to consider. Heating in a vacuum works exceptionally well for removing gas that would otherwise be trapped in a structure and potentially weakening it such as aerospace composites.
 
 Vacuum Furnaces
 
 The vacuum furnace heat-treat process takes place within an airtight vessel, where a vacuum minimizes surface reactions. Furnaces are built with high temperature materials to contain the process material and retain the heat without failure. Key specifications include process temperature range, chamber size and vacuum pressure range.
 
 Common applications use atmospheres that include air or oxidizing, inert, reducing, and vacuum. Furnaces have either a single set point or programmable control to adjust/maintain temperature and temperature stability. Heat sources include arc, combustion, electrical or resistance, indirect or contact or conduction, induction, infrared or radiant, natural gas, RF/microwave or dielectric, and steam. Common applications include aging, annealing, baking, brazing or soldering, burn-off, curing, drying, firing or sintering, foundry or melting, heat treating, hot pressing, industrial, laboratory, preheating, and quenching.
 
 Vacuum Ovens
 
 With ovens, heat-treating also takes place inside an airtight vessel. The heat-treating process can take place, either with a vacuum or a precisely controlled gas mixture. Heat treating under vacuum can prevent surface reactions, such as oxidation; remove surface contaminants; add a material to the surface layers; remove dissolved contaminating substances from metals by means of degassing.
 
 Applications include preheating, quenching, sterilizing, aging, annealing, baking, brazing and soldering, burn-off, curing, drying, firing and sintering, melting, heat treating, hot pressing and laboratory R&D.

 

 
 Product Descriptions
 
 In the following product descriptions, vendor distinction focus on specific intended applications, so direct comparisons are difficult. When in doubt, go to Vacuum Technology & Coating magazine’s home page at  and click on the advertiser links for additional details or telephone numbers for calling to discuss your specific application requirements.
 

 

 SHQ-F Fixed Substrate Heaters/Rapid Anneal/O2 Furnace
 
 For applications where the substrate is fixed in front of one or two quartz lamps, AJA International, Inc. builds 1" and 2" diameter HV and UHV heaters which reach 1000°C. For 3" to 8" fixed substrates substrate heaters, annealing stations and oxygen furnaces are available which can achieve 500°C to 900°C depending on requirements and design constraints.
www.ajaint.com
 

 

 

 

 SHQ-X Rotating Substrate Heaters
 
 Substrate rotation in front of AJA International, Inc.’s unique quartz lamp array optimizes both temperature and thin film deposition uniformity. SHQ-3X (up to 3" diam. substrates) and SHQ-4X (up to 4" diameter substrates) will achieve temperatures up to 850°C. SHQ-6X, SHQ-8X, SHQ-10X and SHQ-12X accommodate substrates from 6" to 12" diameter and can reach temperatures of up to 800°C. www.ajaint.com
 

 

 

 SHQ-V/C Combination Heating/Cooling
 
 In applications where substrate heating and cooling is required in the same process, AJA International, Inc. has developed the unique SHQ-V (0°C to 600°C ) and SHQ-C (70°C to 600°C). These units are designed for 4, 6 and 8-inch substrates and utilize quartz lamps and either LHe, LN2, or cool air. This “dry” cooling thus eliminates the need to drain the system when in the heating mode. A ferrofluid seal and motorized rotation system facilitate both uniform deposition, uniform heating and a well protected cooling delivery system. Motorized “Z” motion and RF / DC bias are available options on certain models. www.ajaint.com
 

 

 

 

 SHQ-CES Custom Engineered Solutions
 
 AJA International, Inc. has custom engineered dozens of special substrate heater solutions since 1989. Versions include heaters for square substrates, heaters with a transverse magnetic field, in-situ motorized tilt (shadow depositions) and mask exchange systems (combinatorial chemistry and general patterning). If a custom design is required, please provide details and a sketch if possible and e-mail or fax your requirement to AJA for a prompt quotation.
 
AJA International, Inc.
Scituate, MA
www.ajaint.com
Contact: William Hale, President
Tel.: 1-781-545-7365
E-mail:  topgun@ajaint.com
 

 

 

 VIM Vacuum Induction Melting System
 
 ALD Vacuum Technologies has a wide variety of metallurgy production systems. The vacuum induction melting and casting (vim/vidp) shown here is for charge weights from 1 kg up to 30 tons. ALD also has electroslag remelting (esr); vacuum arc remelting (var); electron beam melting (eb); vacuum precision casting vacuum induction melting and casting with ceramic crucibles.
 
ALD Vacuum Technologies, Inc.
East Windsor, CT
Tel: 1-248-668-4022
 

 

 

 PEO Multi-Purpose Fast Ramping Bench Top Furnaces
 
 ATV Technologie GmbH’s multi purpose PEO allows various processes in one furnace with easily replaceable reactor inserts/in liners for LPCVD, CVD, epitaxy, poly Si, Silicon Nitride, LTO, TEOS, diffusion, POCl3, BBr3, low k, HSQ, thermal oxide, MOCVD, PECVD, TCA, carbon nanotubes, GaAs, solar cell, LTCC, polyimide/BCB curing, wafer bump reflow and alloying, thick film paste firing, LTCC sintering, annealing under inert atmosphere, hydrogen, high vacuum. Fast temperature ramping is a maximum 100°C/minute up, within less 1 hour down from 1100°C to less 100°C. Precisely controlled temperatures, 100 steps per program, max. 1150°C, max. 5 × 10-6 mbar, < 2 ppm O2 are achieved by only Nitrogen purging. This quartz glass chamber furnaces with controlled atmosphere is available for up 25 wafers 300 mm (50 wafers 200 mm) or any substrates like LTCC up to 12 × 12 inches. It requires just 2 m2 floor space, thus saving costly clean room space. Energy savings from no energy, no cooling air and no gas consumption during standby since operating mode is loading the furnace at room temperature. Ramping up to process temperatures, processing, cool down to close room temperature and unload furnace in stand by.
 
ATV Technologie GmbH
Vaterstetten, Germany
Tel: +49-8106-30-50-0
 

 

 

 1200C Vacuum Tube Furnace (HVT)
 
 Carbolite’s 1200C Vacuum Tube Furnaces (HVT) are known worldwide for their responsiveness and operational flexibility. The maximum tube furnace operating temperature 1,200°C for horizontal use only. It has vacuum levels of better than 10-5 mBar for a clean empty worktube. Vacuum system and controls are housed in the base. One end of the worktube is joined to the vacuum system via a stainless steel elbow with tube access is via the other end which is fitted with a removable stainless steel flange. Radiation shields are provided for both ends of the furnace to ensure maximum temperature uniformity. The tube furnaces include a two-stage sliding vane rotary pump, water cooled oil diffusion pump, high vacuum baffle valve, r o u g h i n g / b a c k i n g valve(s) and Pirani and Penning gauges. Special options include: gas systems, automatic/semi-automatic vacuum systems, air cooled diffusion pump, cooling water failure alarm, lower vacuum and special vertical and custom built designs
 
Carbolite, A Division of Barloworld Scientific
Watertown, WI
Tel: 1-800-543-6208
 

 

 MT-300 Magnetic Vacuum Annealing Ovens
 
 Despatch’s Magnetic Annealing Tool has a high field strength superconducting magnet for process flexibility and improved yields, enabling recording head manufacturers to make significant advances in product performance. The tool has a wide range of field strength options, including superconducting magnets up to 2.0 Tesla. Tight temperature uniformity of ± 0.5°C across each wafer and within the wafer stack maximize product yield is normal. The MT-300 has a superconducting magnet with field strength 1.7 Tesla standard. Field uniformity is ±2% with a divergence angle of 1.5°. It handles 15 wafer levels per batch, plus 1 control wafer. 300°C is the maximum temperature. Standard vacuum is 10-5 Torr with automatic mass flow controlled back-fill/ inert gas capability. Temperature uniformity is 0.5°C and the ramp-up rate is 5°C per minute with a ramp-down rate of 5°C per minute. Magnetic shielded enclosures provide operator safety. A user-friendly graphical interface, features real time graphing, alarm monitoring and SECS/GEM compatibility.
 
Despatch Industries
Minneapolis, MN
Tel: 1-952-469-5424
 

 

 High Altitude Chambers & Vacuum Ovens
 
 Diversified Vacuum’s provides many products including stateof-the-art thermal vacuum systems for the space industry. DVI designs and manufactures its high vacuum equipment. Many related systems and components include vacuum furnaces, evaporation systems or clean, dry, empty vacuum chambers that can be configured to specific applications. Standard products can have view ports; custom stainless braided Viton hoses; custom metal flex hoses; fittings and flanges; custom valve controllers; and high and ultra-high vacuum chambers of any configuration.

 

Diversified Vacuum, Inc.
Suffolk, VA
Tel: 1-800-929-8240
 

 

 Diffusion Pumped Vacuum System
 
 All Elnik System ovens and furnaces have common design features and parameters depending on the application. The Diffusion pumped vacuum system’s hot zones are all refractory molybdenum or tungsten/molybdenum or Inconel/stainless steel or graphite board with sizes from 1 to 250 cubic feet at 10-9 Torr (mbar). Temperatures: to 2,000°C are possible with temperature uniformity to ± 2°C via 6 zone control. Controls are fully computerized with PLC and HMI. Vacuum pumping systems are oil free screw pumps, diffusion, turbo molecular, cryogenic or mechanical two stage rotary or piston pumps. Vacuum chambers are double walled water cooled or single hot wall, all 304 /316 SS construction or inner 304/316 SS outer A 36 Steel.
 
Elnik System Division
Cedar Grove, NJ
Tel: 1-973-239-6066
 

 

 Vacuum Furnaces for Horizontal External Quench
 
 The Ipsen, Inc. Vacuum Furnace Systems’ HEQ series of vacuum furnaces (Horizontal External Quench) is the most popular VFS model. The ability of this vacuum furnace to perform optimally under a wide range of applications makes it the most versatile and cost effective furnace on the market today. The HEQ Series heat exchanger, quench motor, and blower wheel are mounted in one, space saving external quench enclosure to allow for convenient, safe maintenance. Another unique feature – gas quench nozzles mounted on the front door panel, where applicable – provides overall, even gas distribution. A variety of hot zone designs are available in the HEQ Series from graphite insulation to all-metal radiation shields. Other horizontal models are available at quench pressures up to 10 Bar.All models include graphite board and felt insulated hot zones or metal shielded hot zones. Temperature ranges up to 3,000°F (1,650°C) are available. All models are provided with molybdenum or graphite heating elements. Larger capacity quench systems are available for special applications.
 
Ipsen, Inc. (formerly Vacuum Furnace Systems)
Cherry Valley, IL
Tel: 1- 815.332.4941
 

 

 CVF1000 Ultra High, Clean Vacuum Furnace
 
 The Kurt J. Lesker Company’s CVF1000 Ultra High, Clean Vacuum Furnace is designed for degassing and conditioning components that are used inside a vacuum environment to reduce outgassing and pumpdown time. These parts can be components that are used in the manufacture of end product, or tooling that is used to assist process and manufacture of end product. Features include: a 24" wide × 30" high × 24" deep stainless steel water cooled chamber with hinged front door; thermocouple control to 1,000°C; high vacuum cryogenic pumping; molybdenum and Inconel hot zone; full computer control with data logging; ease of use maintenance; and Recipe Driven procedures with optional chart recording. Wherever there is a need for ultra high vacuum there will be a need for ultra clean, low out gassing of components inside the system. This ensures total cleanliness with lower out gassing, resulting in faster pump down and lower ultimate pressure. www.lesker.com
 

 

 

 Clean Vacuum Oven System
 
 The Kurt J. Lesker’s CVO400 is an ultra clean vacuum oven featuring computer-controlled operation with heating to 450°C. Typical applications include heat treating, degas, and conditioning of parts and components. Features include 450°C operating temperature, turbomolecular pumping, quartz lamp hot zone, touch screen control with recipe driven procedures, and data logging. Optional stainless steel panels are available too. www.lesker.com
 

 

 Quartz Lamp Heaters from Lesker
 
 Kurt J. Lesker Company’s QLH series quartz lamp heaters act as both bakeout and sample heaters. Able to operate safely in an oxygen backfill environment, these heaters mount inside a vacuum chamber to raise the temperature of substrates. Because they produce both infrared radiation and ultraviolet light, they clean nearly all molecules adhering to the substrate’s surface through electron excitation and molecular vibration. KJLC offers single lamp assemblies, approximately 4" in length, each using a 500W lamp. Producing 9500 lumens, they mount in a polished stainless steel parabolic reflector with high-temperature, fabric-covered power cables. Our lamps have a heat output of approximately 200°C with an average life of 2,000 hours. Typical uniformity is 10% across a 100 mm diameter substrate. Using the specially designed mounting brackets, arrays of lamps are available in triangular, square (shown) and other multiple configurations.
 
Kurt J. Lesker Company
Clairton, PA
www.lesker.com
Contact: Mark Mattis
Tel: 1-412-387-9200
E-mail:  markm@lesker.com
 

 

 UHV Heater Modules
 
 In addition to the complete sample heating solutions offered within the EpiCentre section, the Kurt J. Lesker Company also offers a range of individual heater modules for end users to incorporate within their own heater stage designs. The range provides end users with a cost-effective solution to sample heating, whilst benefiting from a proven heater technology, used within market leading stages. The heater module product range is split into three sizes with two different element materials. Heating elements are constructed from high quality, high-density graphite, coated with pyrolytic graphite or pyrolytic boron nitride. By virtue of the exceptional thermal coupling of the heat to the substrate and the large radiating surface area (an effect of the high element surface to gap ratio), these elements run at considerably lower temperatures than conventional metal heaters. The typical ratio of element surface to meander gap is 5:1 resulting in excellent substrate heating uniformity, even without rotation. These heater modules are used in vacuum applications for radiantly heating semiconductor wafers, holder supported samples or various other substrates to high temperatures. The modules feature CVD processed heating elements packaged in refractory metal cases. The immediate hot zone holding the element is constructed from refractory metals such as molybdenum and tantalum and does not include any ceramics or other materials to compromise performance at high temperature. These modules are therefore particularly suitable for ultra high vacuum applications. The heater modules provide: High uniformity heating to 1,000°C (1,200°C for certain applications); High uniformity heating to 1,000°C (1,200°C for certain applications); and a Refractory metal hot zone. Heater modules are available with type ‘C’ or ‘K’ thermocouples and can be supplied with semiconductor grade ‘quartz guards’ to protect the heater element. There are High performance Pg or PBN coated graphite elements and a Quartz guard option for element protection. www.lesker.com
 

 

 Button Heaters
 
 The Kurt J. Lesker Company Button Heaters work as thermionic cathodes to deliver temperatures of up to 1,200ºC to samples in UHV conditions. For non-specific and quick turnaround applications, we offer a simple package design consisting of an all molybdenum can with a resistive heater ‘potted’ into it. For cathode applications, a porous tungsten matrix, making up the top, holds the oxides which allow thermionic emission. Some applications benefit from thin molybdenum or molyrhenium sleeves into which the button heater fits. The sleeves provide thermal isolation as well as thermal shielding. We can provide sleeves of any length with or without holes and/or slots. When application demands, we can mount sleeves onto base flanges including mounting holes or weld flanges. We also offer a cathode, called a spiral heater, for ion lasers. Available in any size, number of turns and leg configuration, spiral heaters offer high emission currents at a low cost where beam focusing is not critical. www.lesker.com
 

 

 Epicentre Heater Stages
 
 The Kurt J. Lesker Company’s EpiCentre is a combined wafer heater and rotational stage designed for critical thin film deposition, wafer processing, substrate modification, surface science and MBE processes. The modular construction lets the user combine exactly the components to match the desired requirements for: substrate rotation, automatic substrate removal, axial positioning of the substrate, and substrate temperature. EpiCentres, bakeable to 250ºC, can accept substrate biasing. Their minimum outgassing qualities make them compatible for UHV, high vacuum and reactive gas environments. The standard heater element for each EpiCentre is made from pyrolytic graphite (pyrolytic silicon carbide, or pyrolytic boron-nitride coated graphite available on request). It has a meander design with slotted resistive material (along chords of a circle) to give a long, uniform cross-section track. This efficient, black-bodied heater rests in a refractory metal reflector assembly giving consistent high-temperature heating with exceptional temperature uniformity across the wafer or substrate. The excellent thermal coupling between the heater element and the wafer, positioned close to the element surface in its support cradle, allows the element to run at considerably lower surface temperatures than a metal heater while able to raise the wafer temperature to 1,200ºC. The refractory metal enclosure and insulator-free mounting of the heater module make this design exceptionally clean with little particle generation. Heater modules of various sizes accommodate diameters from 25mm to 300mm.

 

Kurt J. Lesker Company
Clairton, PA
www.lesker.com
Contacts: Matt Jaszcar or Mark Mattis
E-mail:  salesus@lesker.com
Tel: 1-412-387-9200 or 1-800-245-1656
 

 

 Gas-Fired Vacuum Furnace
 
 LEWCO, Inc.’s gas-fired vacuum furnaces handle smaller to very large loads. Large are 60 × 60 × 104 inches (10,000 lb. load) or standard 36 × 36 × 64 inches (5,000 lb. load) Products exist for bright temper and annealing, stress relieving, normalizing, aging, etc. We can provide equipment for small loads (500 lb.) to very large loads (10,000 lb.). For much larger loads, bell annealers are found through a link to the Lee Wilson website. Thermotech manufactures and supports the entire line Lee Wilson brand of bell annealers and furnaces.
 
LEWCO, Inc.
Sandusky, OH
Tel: 1- 419-625-4014
 

 

 

 HPS® Series 46 Heaters
 
 The MKS Instruments — HPS Products’ Series 46 heaters now have an improved heater design for tighter temperature control, enabled by a microprocessor-controlled thermocouple. Reliability of the heater control system is improved by a no-arc relay circuit with an improved design of thermal fuse, eliminating failures that could be caused by transient thermal spikes. The 46 series is completely compatible with series 45 heaters in size and connectivity. Special temperature settings available on request. Enhanced heater safety means the outside temperature of heater (45 to 65°C), is safe to touch. The heaters are UL listed and CE tested and marked for both electrical and thermal safety and passes the SEMI S9-95 strain relief test of 35 pounds. An integral thermal fuse with ground fault equipment leakage circuit interrupter power cord option eliminates most shock hazards. Greater thermal performance results in reduced power consumption and improved temperature uniformity while preventing cold zones. The patented design retains heat and improves thermal safety. The heaters may be used in forelines or exhaust lines. LEDs are sued on the local controller to confirm that heater is operating properly. A low temperature alert (LTA) option provides remote warning when heater is cold. The series 46 heater jackets are for stainless steel tubing. The heater design that provides improved temperature control and uniformity. The preset temperature setpoint is microprocessor controlled through an integral electronic controller within the power cord. the addition of a no-arc relay technique significantly extends the relay life in high current heaters. This new control method allows you to heat longer sections of tubing with fewer heaters.
 
MKS Instruments, Inc.
Wilmington, MA
www.mksinst.com
Contact: MKS HPS Applications Engineering
Tel: 1-800-227-8766 (USA) or 1-978-284-4000 (worldwide)
E-mail:  mks@mksinst.com
 

 

 

 FR730 Hot Press Furnace
 
 OXY-GON Industries’ OXY-GON 40-Ton Dual Action System, Model FR730, is a state-of-the-art hot press vacuum and controlled atmosphere furnace is capable of simultaneous pressing from top and bottom of the load with independently servo controlled hydraulic cylinders. The unit has a 2,200°C maximum operating temperature and can operate at high vacuum levels or with hydrogen or inert gas atmospheres. Other features include a 9- inch diameter × 14-inch high usable heat zone of all graphite construction. The furnace is used for multipurpose compaction of ceramic compounds including boron carbide
 
Oxy-Gon Industries Inc.
Epsom, NH
Tel: 1-603-736-8422
 

 

 Bell Type Cold Wall Furnace
 
 Pathways Thermal Technology offers a wide variety of high temperature heat processing equipment and temperature sensing devices, which include thermocouples, RTD's, temperature control systems, fabricated vacuum internals, vacuum furnaces, and hydrogen furnaces. The Bell Type Cold Wall Furnace has a 12-inch diam. × 15 inch High Hot Zone, at 1,600°C. Vacuum is 1 × 10-6 Torr with automatic programmable tem- perature and atmosphere. The Quality Assurance Program is designed to meet and/or exceed Mil I 45208A, Mil Q 9858A and ISO 9001. they specialize in working with high temperature alloys including moly, tantalum, and tungsten. Pathways keeps a commercial inventory of these materials for direct sale to raw material consumers.

 

Pathways Thermal Technology, Inc.
Hayden ID
Tel: 1-208-772-3656
 

 

 Vacuum Heat Treating Furnace
 
 PV/T Incorporated’s Vacuum Heat Treating Furnaces are in operation at several locations with the new patented ‘Bar Heating Element’ hot zone arrangement shown in the above photograph of Model VHT-54D × 78L-8Z. This hot zone achieves excellent temperature uniformity and has demonstrated superior durability after two years in production service at 2,500°F and 10-6 Torr. Heat input is automatically tuned in multiple trim zones to match thermal characteristics of the work load, in both the vertical and horizontal directions. Heat delivered is variable at the bottom, corners, sides, top and ends as sensed by zone thermocouples while the furnace cycle progresses. The ‘Bar Heating Element’ is shaped into several planes to distribute radiant heat evenly. The ‘Bar Heating Element’ is stiff, resists sagging and is free of the kinds of distortion found in other heating element designs. PV/T is producing these new vacuum furnace hot zones in round and rectangular configurations for operation in the temperature range of 1,200°F to 2,600°F at 10-5 to 10-6 Torr.
 
PV/T Incorporated
Rancocas, NJ
Tel: 1-609-267-3933
 

 

 High-Temperature Vacuum/Inert Gas Atmosphere Furnace
 
 The R. D. Webb Company, Inc.’s RED DEVILis a hightemperature vacuum/inert gas atmosphere furnace designed specifically for university, industrial, and government research laboratories. Both installation and operation are simple and inexpensive. No cooling water or drain is required and a standard 20 A, 120 VAC wall outlet (10 A, 240 VAC optional) provides sufficient electrical power to operate the furnace at full temperature. There are no water cooling channels to clog, no chamber corrosion from galvanic action, and no water leaks degrading vacuum quality.
 
R. D. Webb Company, Inc.
Natick, MA
Tel: 1-508-650-0110
 

 

 Multi-Chamber Semi-Continuous Vacuum Carburizing System
 
 The SECO/WARWICK multi-chamber vacuum-carburizing system is an innovative multi-chamber vacuum carburizing system to provide expanded production capacity with their Universal HPQsingle and double chamber units. The system consists of a modular furnace that combines two or more processing chambers and one movable quenching module. The module performs double duty as a transfer mechanism and quench chamber. The module is driven on tracks and utilizes a built-in telescopic load transfer mechanism. The quenching/transfer module is positioned in front of the storage table where it picks up and transfers the load into any of the available processing chambers. Transfer of the load to the processing chamber is performed under vacuum, which allows the hot zone to remain at temperature at all times resulting in a shorter heat-up cycle. When the carburizing cycle is finished, the load is moved back to the quenching/transfer module where it is quenched at pressures up to 20 bar. The combined benefits of high gas pressure, gas velocity and the cold chamber makes it possible to quench the most challenging and commonly used steels, such as 5120, 8620, and 52100. High output and superior vacuum carburizing technology are the obvious benefits of this configuration. The installation can grow with demand - customers can begin with just one processing chamber, and then expand it to up to five processing chambers as the workload increases. This equipment is fully automated and requires minimum supervision.
 
SECO/WARWICK Corporation
Meadville, PA
Tel: 1-814-332-8400
 

 

 Vacuum Ovens
 
 Sheldon Manufacturing’s vacuum ovens are built with a 304 stainless steel chamber for exceptional durability. We use true vacuum valves built of brass that use Teflon seats to prevent leaks. Our double plenum design exceeds CE safety requirements resulting in a cool outer surface. The doors have positive latch handles with spring-loaded glass to facilitate a good vacuum seal without hinge binds that shorten the gasket life. A selection of gaskets (for specific applications) and a small bench top footprint increase the versatility of our ovens. We were the first to bring square vacuum ovens to the industry and we continue to offer innovative, top-of-the-line vacuum ovens. Our unique crossflow ventilation forces inert gas to fill the entire chamber. Chose from 3/8-inch orifices or a KF25 fitting to withstand heavy use, minimize draw-down time and achieve low vacuum levels. We offer a full line of gaskets to suit applications involving high temperatures, acids or solvents.
 
Sheldon Manufacturing
Cornelius, OR
Tel: 1-503-640-3000!
 

 

 Vacuum Furnaces and Ovens
 
 Signature Vacuum Systems, Inc. designs and manufacturers a broad range of standard and custom vacuum furnaces and ovens. Signature’s products span a variety of vacuum and thermal processes including heat treating, brazing, sintering and equipment used in the thin film deposition industry. The Signature Model VHR, is designed to degas chrome. The furnace degassing process results in very high purity chrome used in the manufacture of LCD and PDP flat panel displays and flash memory. Vacuum, hydrogen and temperature are combined to remove oxygen and other impurities prior to grinding a “corn flakelike” chrome material into powder. The high purity powder is then fabricated into sputtering targets.
 
Signature Vacuum
Meadville, PA
www.signaturevacuum.com
Tel: 1-814-333-1110
 

 

 Automatic Processing Furnace Systems
 
 Thermal Technology, LLC manufactures Automatic Processing Furnace Systems (APF) and Ceramic Processing Furnace Systems (CPF). They provide fully automatic, unattended furnace operation at temperatures to 2,000°C. Parts processing may be cycled in under two hours with rapid temperature ramp up (> 100°C/min) and ramp down (> 300°C/min). These systems may be configured as a hydrogen furnace, a vacuum furnace, or both. Hot zones are designed to operate in wet or dry hydrogen, fully dissociated dry ammonia, inert gases, nitrogen, or vacuum. The large surface area heating elements provide excellent temperature uniformity within the working volume. Molybdenum sheet, molybdenum wire mesh, or tungsten wire mesh heating elements are used, depending on the operating temperature. A variety of work volumes, temperatures, and processing capabilities are offered to match the system to the customer’s requirements. The APF/CPF systems are cold wall, radiation shielded, bell-style batch furnaces. The double-wall, all stainless steel furnace chamber hydraulically lifts off the base plate and hearth, providing full work area access for loading parts and instrumentation. The furnace system uses a microprocessor for digital temperature control and processing sequences. More than 25 separate, complete processing programs may be held in memory at one time. Programs are easily entered and may be modified during operation on a temporary or permanent basis. After loading and starting, operation is fully automatic. An audio/visual alarm signals the end of a cycle.
 

 

 APF-183 Bell-Jar Type Furnace Automatic Vacuum/Hydrogen Furnace
 
 Thermal Technology, LLC supplies a model APF 1836-MS furnace system. The APF-1836 is a bell-jar type furnace with the main heating element measuring 18 inches in diameter by 36 inches high, providing a work zone 15 inches in diameter by 30 inches high. The heating element is fabricated from molybdenum sheet and provides approximately 2000 square inches of radiating surface area facing the work. Trim heaters, manufactured of molybdenum stock, are installed at each end of the work zone to insure a high degree of temperature uniformity. Fully automatic process control and unattended operation are facilitated by a Honeywell controller/programmer with a multi-loop workstation. Similar systems to the one shipped to Argonne have been successfully applied to other processes such as cofiring of metallized ceramic products and sintering of metals and ceramics. These types of systems have been supplied for use at temperatures up to 2,500°C and are in production and R & D facilities around the world.
 

 

 Model HP20-4560-20 Hot Press
 
 The Thermal Technology Inc. Model HP20-4560-20 hot press has an effective design in which the graphite furnace system is a coaxial cylindrical chamber that raises to afford easy access to the press tooling. This single zone, high temperature furnace that is capable of operation in dry inert, reducing, and vacuum atmospheres. The furnace portion of the hot press system is the same graphite hot zone system that has been used successfully for decades in hundreds of Labmaster furnaces. The furnace system has a 20 kVA SCR controlled power supply and is rated at 2,000°C. Temperature profiles are controlled by a Eurotherm temperature controller with a type C thermocouple. Other features on this system include a mechanical vacuum pump, inert gas control and force monitoring. A new design for the 22,000 pound capacity load frame assures that correct press alignment is easy to accomplish and maintain. Thermal Technology Inc. designs and manufactures a complete line of hot presses, and high temperature, controlled atmosphere and vacuum furnace systems. Our products are based on standard designs, customized designs or prototypical designs. We enjoy the technical challenges of new innovative design, and we are proud to know that our efforts help our customers to be successful.
 
Thermal Technology, LLC
Santa Rosa, CA
Tel: 1-707-571-1911
 

 

 Single Wafer Rapid Thermal Processing System
 
 The ULVAC Model RTP-6 lamp annealing system is ideally suited for silicide formation in single wafer semiconductor processes including annealing after ion implantation and annealing in compound semiconductor processes. The RTP-6 provides rapid heat treatment, excellent film thickness uniformity and reproducibility by control of nine zones and a cold wall structure that has no heavy metal contaminating source. One 4, 5 or 6-inch wafer can be heated from room temperature to 1,000°C in atmospheric air or inert gas static or gas flow. Top side heating is achieved by parabolic type reflector with infrared lamp at maximum heating rates from 10°C/sec. to 50°C/sec. depending on unit configuration, with ±10°C accuracy.Atmosphere and gases can be controlled with an optional pumping system, while long service life is ensured with optional quartz deposition shield. The rapid thermal processor is comprised of an infrared gold image furnace, sample heating assembly, temperature controller, output unit with individual control of nine zones, gas piping system, exhaust system and optional pumping and pyrometer. www.ulvac.com.
 

 

 Spot Focusing Furnace
 
 The compact ULVAC MIRO series of infrared gold image furnaces consists of a single or double ellipsoidal spot focusing furnace and a specialized high performance programmable temperature controller. The compact design consists of heater and specimen sections, separated by a transparent quartz plate. The MIRO series achieve a high maximum temperature of 2,000°C with low electric power requirements and has low heat loss of radiated infrared rays. MIRO provides high rates of heating/cooling as compared to a resistance furnace by utilizing low thermal capacity and a water-cooled reflector. The clean heating atmosphere can be either air, vacuum or with inert gas static/flow. Sample holding crucibles come standard in platinum and are available in alumina, stainless steel and molybdenum. Maximum sample size is 8 mm diam. × 10 mm long. www.ulvac.com.
 

 

 Programmable Tabletop Furnace Heats
to 1200°C in Under 24 Seconds
 
 The ULVAC MILA-3000 is a programmable tabletop furnace for high temperature materials testing and analysis. ULVAC’s Mini-Lamp Annealing system can heat samples to 1,200°C in less than 24 seconds using an infrared gold image furnace. Samples are heated by focusing reflected infrared rays onto the piece, which is mounted in a clean, atmosphere-controlled quartz vacuum chamber. The vacuum furnace permits very rapid and controlled heating and cooling experiments to be performed in annealing, gas quenching, thermal cycling, sintering and melting point determination applications. Priced under $10,000, the MILA-3000 anneals samples rapidly at 50°C/sec with temperature uniformity of ± 2°C. The MILA-3000 provides heating in a variety of atmospheres including air, vacuum and inert/reactive gases, requires low (1 kW) power consumption and handles samples up to 20 × 20 × 20 mm in size. www.ulvac.com.
 

 

 Infrared Gold Image Furnace
 
 The versatile ULVAC QHC Series Infrared Gold Image Vacuum Furnace for high temperature materials testing and analysis consists of an infrared gold image furnace, a high accuracy programmable digital temperature controller, a quartz glass chamber, and a gas controller. It is ideal for basic research work in the materials science and semiconductor fields. The vacuum furnace heats the sample by focusing reflected infrared rays onto the sample, which is mounted in a clean, atmosphere-controlled quartz vacuum chamber. The IR lamps provide energy densities that are significantly higher than conventional heating elements. This features permits very rapid heating and cooling experiments to be performed. Operating temperatures can reach as high as 1,800°C, depending on the model. The furnace body is water and gas cooled for maximum accuracy and thermal response time. Experiments such as annealing, gas quenching, thermal cycling, sintering and melting point determinations under precisely controlled gas or vacuum atmospheres can be performed in this instrument. These furnaces are available in a variety of configurations and temperature ranges.
 
ULVAC Technologies, Inc.
Methuen, MA
www.ulvac.com
Tel: 1-978-686-7550
E-mail:  sales@ulvac.com